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User Manual

Hoof trimmingcrush:SA0018/SA0022/SA0026

Version: 24-09-14

User manual

Hoof trimming crush

SA0018/SA0022/SA0026

Summary of Contents for SA0018

Page 1: ...User Manual Hoof trimmingcrush SA0018 SA0022 SA0026 Version 24 09 14 User manual Hoof trimming crush SA0018 SA0022 SA0026 ...

Page 2: ... 31 0 544 372445 Email info wopa com Website www wopa com Copyright 2014 No part of this publication may be reproduced stored in a search system or transferred in any form whatsoever either electronically or mechanically or by photocopying or recording or in any other way whatsoever without prior written consent from Wopa Constructiebedrijf BV hereinafter in this manual also referred to as Wopa ...

Page 3: ... on operation and safety of these operating instructions All persons responsible for assembly installation maintenance and or repair must read and comprehend all these operating instructions The user is responsible for interpretation and use of this manual under all conditions Should you have any doubts or questions regarding the correct interpretation please contact the owner or the supervisor Ke...

Page 4: ... recognise no claims to any other type of loss or costs 2 The warranty is automatically void in case of overdue or poorly implemented maintenance 3 Should you have any doubts regarding maintenance work or should the machine fail to operate correctly contact the supplier 4 The warranty does not apply if the defect is the result of incorrect or negligent use or of maintenance carried out contrary to...

Page 5: ...TION 16 4 1 LOCATION 16 4 2 CONNECT THE MACHINE 17 4 3 PREPARING FOR TRANSPORTATION 17 5 OPERATION 18 5 1 STARTING UP 18 5 2 EMERGENCY STOP 18 5 3 PRODUCTION 19 5 4 HOOK UP THE FRONT LEG 20 6 MAINTENANCE 21 6 1 MAINTENANCE DIAGRAM 21 6 2 CLEAN THE MACHINE 22 6 3 LUBRICATION OF REAR GATE 22 6 4 PARTS 23 7 DISPOSAL AS WASTE 24 8 APPENDIX 25 8 1 LOGBOOK 25 LIJST MET AFBEELDINGEN FIGURE 1 OVERVIEW SA0...

Page 6: ...ations in Directives 2006 42 EC Machine Directive 2004 108 EC EMC Directive the following standards were taken into account NEN EN ISO 12100 Safety of machinery Basic definitions general design principles NEN EN 349 Safety of machinery Minimum gaps to avoid crushing of parts of the human body NEN EN ISO 13849 1 Safety of machinery Parts of the control systems with a safety function Section 1 Gener...

Page 7: ... Overview of symbols The following symbols are used for all actions that jeopardise the safety of the user and or technician and require caution Attention Hazard High voltage Hazard High temperature Tip Offers quick insight or tips to carry out certain actions more easily and simply ...

Page 8: ...n Location Type plate On the machine frame Read the user manual Wear safety goggles when operating machine Wear hearing protection when operating machine On the machine frame Warning pictograms for mechanical and electrical hazards On the machine frame Crushing hazard By the rear gate if present ATTENTION Check regularly whether the pictograms and signs are still clearly recognisable and legible R...

Page 9: ...A Machine dimensions Length 2000 2000 2100 mm Width 1000 1000 1000 mm Height 2000 2000 2300 mm Weight 190 215 222 kg Maximum product dimensions Length 2000 2000 3000 mm Width 1000 1000 1000 mm Height 2900 2900 2900 mm Weight 250 310 317 kg Electrical connection optional Power supply 1 phase AC 1 phase AC 1 phase AC National voltage 230 230 230 V Fuse required 4 9 4 9 4 9 A Connected load 0 75 0 75...

Page 10: ...esign of your crush may differ from the figures below 2 1 Description of the main components SA0018 SA0022 SA0026 FUNCTION The SA0018 SA0022 and SA0026 were developed especially for dairy cattle hoof trimming in the barn The main components of the crush are shown in the illustration below Figure 1 Overview SA0018 SA0022 SA0026 Main components SA0018 SA0022 SA0026 Figure 1 Component Description See...

Page 11: ...to the crush the rump chain is stretched tightly behind the animal and secured 5 Front leg support The cow s front leg can be secured to the front leg support with a rope so the leg can be treated Optionally the crush can be equipped with a front leg support with a winch Another option is to equip it with a front leg support with electric winch 5 4 6 Rump bar SA0026 An alternative to the rump chai...

Page 12: ...ical installation can only be carried out by a technical expert Figure 2 Overview of the electrical installation the type of hoof trimming crush in the photo may differ from your installation The installation consists of the following components Figure 2 Component Description Section location 1 Power supply cable with plug To connect the machine to the power supply 2 Emergency stop The emergency s...

Page 13: ...r manual Hoof trimmingcrush SA0018 SA0022 SA0026 Version 24 09 14 Page 13 of 26 Figure 2 Component Description Section location o Belly strap up down o Hind legs up down o Front legs and hind legs up down ...

Page 14: ...rrectly and in good time as prescribed Where work is to be carried out on the installation it must be disconnected from the power supply the power supply must be locked off and the system must be depressurised There is a risk of trapping when operating driven moving parts It is the operator s responsibility to ensure that the installation is only started up when no parts of his own or other people...

Page 15: ...installation Only work for which proper training has been received must be carried out This applies both to maintenance activities and normal use The operating personnel must be familiar with all potential situations so that rapid and effective action can be taken in an emergency Where a member of operational staff observes defects or risks or is not in agreement with the safety measures this must...

Page 16: ...strate Take account of the instructions in Section 3 when carrying out any activity Failure to follow these may lead to serious injury Figure 3 location of crush No What to do Action Result 1 Install the anti tipping bar Slide the anti tipping bar Figure 3 3 into the recesses in the crush to increase lateral stability 2 Slide out the front gate stops SA0022 SA0026 SA0 039B The stops Figure 3 1 are...

Page 17: ...connection is coded green yellow The electrical installation including the sockets must be connected in accordance with local regulations The power cable must always be free and nothing must be placed on top of it Replace the power cable immediately if it is damaged 4 3 Preparing for transportation CAUTION Preparing for transportation is the reverse procedure to making ready for use see 4 1 With c...

Page 18: ... emergency stop button must always be pressed in in the event of an emergency All motions will cease following operation of the emergency stop button In order to take the machine back into use after an emergency stop the emergency stop button must first be reset Before resetting the emergency stop button it must be ensured that restarting the moving parts of the machine will not lead to a hazardou...

Page 19: ...he front legs and tighten it Where the optional electrical drive to the belly belt is present the belt remains connected and is raised from the floor until it comes up under the belly 6 Process a rear hoof Place the belt around the rear leg and raise the leg Process the rear hoof Allow the leg to drop and release it 7 Process a front hoof Pass the long soft rope around the front leg below the dew ...

Page 20: ...to the floor electrically optional 9 Release the crush Check that all ropes and belts have been freed Open the front gate Lead the cow out of the crush 10 Release the rump chain or raise the rear gate Release the rump chain or raise the rear gate 5 4 Hook up the front leg CAUTION To avoid injury to the front leg the rope must be applied correctly see Figure 4 Figure 4 detail of hooking up front le...

Page 21: ...r work 6 1 Maintenance diagram The diagram below shows the maintenance activities to be carried out Activity note Daily weekly Every 100 animals Annually Every 2 years See Section General Check on panic locks and hooks Renew where damage is visible Check ropes and chains Renew where damage is visible Check plugs cables controls and connections Alert a competent fitter where damage is visible Check...

Page 22: ...ion in service life 6 3 Lubrication of rear gate EXPLANATION The rear gate is slid out with the aid of gas springs fitted to the gate To prevent grease entering the gas springs and causing damage the gate must only be lubricated when it is fully drawn back Figure 5 lubrication of rear gate No What to do Action Result 1 Retract the rear gate Attach the rear leg winch to the rear gate and tighten un...

Page 23: ...anual Hoof trimmingcrush SA0018 SA0022 SA0026 Version 24 09 14 Page 23 of 26 6 4 Parts EXPLANATION Consult the website at www wopa com for information on the available options and the parts available to order ...

Page 24: ...24 of 26 7 Disposal as waste Oil and components must not be disposed of as domestic waste When replacing components or oil or at the end of the machines service life ensure that all materials are collected and destroyed or reused in a legal and environmentally friendly manner ...

Page 25: ...ppendix 8 1 Logbook The logbook must include the following The annual maintenance work Major replacements and any accidents Modifications Tests on emergency stop buttons and safety features Date Carried out by authority technician Description nature of the activities components replaced ...

Page 26: ...User manual Hoof trimmingcrush SA0018 SA0022 SA0026 Version 24 09 14 Page 26 of 26 Date Carried out by authority technician Description nature of the activities components replaced ...

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