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Woodstock G9976, Instruction Manual

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Woodstock G9976 Instruction Manual Download Page 1

MODEL W1671

Mortising Machine

INSTRUCTION MANUAL

Phone: 1-360-734-3482  •  On-Line Technical Support: [email protected]

COPYRIGHT © 2002 BY WOODSTOCK INTERNATIONAL, INC. REVISED APRIL, 2007.

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

Printed in China

Summary of Contents for G9976

Page 1: ...On Line Technical Support tech support woodstockint com COPYRIGHT 2002 BY WOODSTOCK INTERNATIONAL INC REVISED APRIL 2007 WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOU...

Page 2: ......

Page 3: ...10 HAND LEVER 11 GAS SPRING 12 WORK TABLE 13 FENCE 13 HOLD DOWN 14 INSTALLING CHISELS 15 4 ADJUSTMENTS 16 GAS SPRING LOCATIONS 16 GAS SPRING PLACEMENT 17 PIVOT FEATURE 18 FENCE ADJUSTMENTS 18 19 WIDE...

Page 4: ...ying use Woodstock International Inc is committed to customer satisfaction in providing this manual It is our intent to make sure all the information necessary for safety ease of assembly practical us...

Page 5: ...eturning the product This is Woodstock International Inc s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any particular purpo...

Page 6: ...ause an explosion and severe fire hazard 6 Ensure all guards are securely in place and in working condition 7 Make sure switch is in the OFF position before connecting power to machine 8 Keep work are...

Page 7: ...stop to bottom and lock before adjusting quick setting handle or changing air spring locations 11 Habits good and bad are hard to break Develop good habits in your shop and safety will become second...

Page 8: ...n tee the machine will be grounded The ground source must be verified The Shop Fox W1671 Mortising Machine can only be operated at 110 volts The motor sup plied with your new Mortising Machine is rate...

Page 9: ...ing chisels Figure 3 Always clamp workpiece Fig 4 Secure depth stop before removing gas spring Fig 6A Secure depth stop before adjusting quick set handle above See Fig 4 Figure 5 Remove safety key whe...

Page 10: ...ore beginning assembly Should any part be missing examine the packaging carefully If any key parts are missing call Woodstock International Inc at 360 734 3482 or contact on the internet at tech suppo...

Page 11: ...can be mounted to any workbench sturdy enough to support the combined weight of the machine and workpiece and which allows a comfortable working height The bench should be located where plenty of work...

Page 12: ...it over the pencil layout Recheck for proper working clearance and adjust as needed The mortising machine may be secured with 5 16 lag bolts or through bolts with washers and nuts not supplied 3 Use t...

Page 13: ...to the end of the hand lever and remove the collar 5 Insert the end of the hand lever into the smaller slot in the clutch Slide the collar back onto the end of the hand lever and secure by tightening...

Page 14: ...the hand lever If neces sary index the lever Figure 12 to make multiple turns of the hub so the head moves to its highest elevation Be sure to position the depth stop rod so that it touches the base...

Page 15: ...ee Figure 14 13 Work Table 1 The fence comes with a micro adjustable stop attached to the fence support rod which retains a spring Loosen the setscrew with the 4mm Allen provided and remove the stop b...

Page 16: ...length Place the com pletely round portion into the fence Do not tighten the screw in the fence at this time 3 The hold down bracket may be placed on the support rod in two positions If placed on the...

Page 17: ...el face is away from the operator 5 Tighten the cap screw to the side of the chisel mount with the 5mm Allen wrench provided 6 Tighten the drill bit into the drill chuck with the chuck key provided Ma...

Page 18: ...ard thicknesses or to mortise a board on edge To determine which setting to use look at the chart in Figure 21 and find the board thickness that most closely fits your workpiece Note the number that c...

Page 19: ...ob Allow the depth stop rod to touch the base surface and secure the depth stop rod in place 2 The gas spring ends will snap off of the ball end junctions Remove the gas spring 3 Snap the gas spring i...

Page 20: ...ved before operating the machine Secure the workpiece with clamps before using the machine See Figure 24 Figure 26 Setting micro adjusting block Figure 25 Drill bit must extend beyond chisel Fence Adj...

Page 21: ...when the block is closest to the fence and position B when the block is furthest from the fence 5 Reposition the support block to position B 6 Reattach the support block with the 3 cap screws Reattach...

Page 22: ...before further operation If the source of an unusual noise or vibration is not readily apparent please contact our service department for help at 1 360 734 3482 or by email at tech support woodstockin...

Page 23: ...Turn the power ON 7 Lower the head by pulling the hand lever down with your right hand Be sure not to feed the chisel too fast or too slow Feeding too fast can cause the drill bit to clog with chips c...

Page 24: ...mportant that a small amount is used and none is applied to the chisel Bees wax coming into contact with the finished surfaces will impede adhesion of glues and finishes Regular periodic maintenance o...

Page 25: ...ety rules should be considered as they apply to your specific situation We recommend you keep this manual for complete information regarding Woodstock International Inc s warranty and return policy If...

Page 26: ...B 38 50 51 56 33 36 37 37 69 34 39 37 29A 1 58B 58C 58A 18 19 20 32 22 21 60 65 24 28 27 26 23 25 4 59 29A 29B 9 82 10 11 12 8 62B 62A 70 2B 8 3 81 35 17 16 6 5 7B 7A 15 14 13 83 84 85 86 89 88 87 71...

Page 27: ...R FAN 87 X1671087 FAN COVER 88 XPW02M FLAT WASHER 5MM 89 XPS05M PHLP HD SCR M5 8 X 8MM REF PART DESCRIPTION 01B X1671001B MOTOR 02B X1671002B CHUCK JT MOUNT 03 X1671003 CHUCK KEY 04 X1671004 HEAD CAST...

Page 28: ...Your Notes 26...

Page 29: ...d you purchase your Shop Fox machine __________________________________________________________ 2 How did you first learn about us ___Advertisement ___Friend ___Mail order Catalog ___Local Store ___Wo...

Page 30: ...TAPE ALONG EDGES PLEASE DO NOT STAPLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL INC P O BOX 2309 BELLINGHAM WA 98227 2309 Place Stamp Here...

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