Woodland Mills Woodlander XL Operator'S Manual Download Page 14 | Manualshive

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Woodlander

™

XL Operator's Manual

5. TRACK RAILS, END BUNKS, END GUSSETS

Using the hardware listed below, add the remaining track sections and end bunks. Leave the
bolts loose.

40x

M10 X 30 mm

Flanged Hex

Bolt

2x

End Bunk

40x

M10 Flanged

Lock Nut

4x

End Gusset

4x

Track Rail

WDLRXL-MY2020: Rev A

Page

of

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60

27-Sep-2019

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Summary of Contents for Woodlander XL

Page 1: ...NDER XL SAWMILL TRAILER OPERATOR S MANUAL WDLRXL MY2020 Rev A Publication Date 27 Sep 2019 The Woodlander XL is compatible with HM126 HM130 HM130MAX sawmills Woodlander is a trademark of Woodland Mill...

Page 2: ...This page intentionally left blank...

Page 3: ..._______ 6 JACK STANDS TEMPORARY 14 ____________________________ 7 JOINING BUNKS JOINING GUSSETS 15 ______________________ 8 MIDDLE BUNKS JOINING GUSSETS 17 ______________________ 9 SHORT SIDE PLATES C...

Page 4: ...ERICA 51 _____________________________________________ EUROPE 51 ______________________________________________________ AXLES WHEELS AND FENDERS 52 ____________________________ LIGHTING 53 ___________...

Page 5: ...utility trailer The Woodlander XL sawmill trailer is designed for certain applications only We strongly recommend the trailer not be modified and or used for any application other than that for which...

Page 6: ...the lights Make sure all the lights work properly Replace any lights that do not work Inspect trailer before all trips for any damaged or loose parts WARNING Read and understand all instructions Fail...

Page 7: ...l Nut Torque 80 ft lb 110 N m Trailer Ball Coupler 2 50 mm Trailer Lights LED Light Kit stop turn tail side markers and license plate light Finish Powder Coat Paint Galvanized Steel Fenders Removable...

Page 8: ...ad Screwdriver No 3 Wrench Socket 8 mm Wrench Socket 9 mm Wrench Socket 10 mm Wrench Socket 13 mm Wrench Socket 14 mm Wrench Socket 15 mm Wrench Socket 18 mm Adjustable Wrench Variable Torque Wrench C...

Page 9: ...r XL Operator s Manual 2 UNPACKING Remove all the parts from the steel crate Set the crate aside as it will be used as a support for several of the following steps WDLRXL MY2020 Rev A Page of 7 60 27...

Page 10: ...existing sawmill i e the sawmill is currently assembled the track will need to be disassembled prior to building the trailer When assembling the track ensure the gussets are flush with the track rails...

Page 11: ...Woodlander XL Operator s Manual WDLRXL MY2020 Rev A Page of 9 60 27 Sep 2019...

Page 12: ...rdware listed below hang the long side plates on the centre track section Snug the bolts up but leave them loose enough to move the plates 40x M10 X 30 mm Flanged Hex Bolt 4x Long Side Plate 40x M10 F...

Page 13: ...Woodlander XL Operator s Manual WDLRXL MY2020 Rev A Page of 11 60 27 Sep 2019...

Page 14: ...END GUSSETS Using the hardware listed below add the remaining track sections and end bunks Leave the bolts loose 40x M10 X 30 mm Flanged Hex Bolt 2x End Bunk 40x M10 Flanged Lock Nut 4x End Gusset 4x...

Page 15: ...Woodlander XL Operator s Manual WDLRXL MY2020 Rev A Page of 13 60 27 Sep 2019...

Page 16: ...er each end bunk and level the assembly Measure diagonally to check for squareness Tighten all of the vertical track rail bolts Leave the horizontal bolts that pass through the side plates loose 4x Ja...

Page 17: ...bunks and joining gussets Use the M10 X 40 mm bolts through the bunks and the M10 X 30 bolts in the side plates Tighten all the bolts in this step 16x M10 X 40 mm Flanged Hex Bolt 2x Joining Bunk 8x M...

Page 18: ...Woodlander XL Operator s Manual WDLRXL MY2020 Rev A Page of 16 60 27 Sep 2019 M10 X 40 mm through top M10 X 30 mm through side...

Page 19: ...OINING GUSSETS Using the hardware below install the remaining bunks and gussets Tighten the bolts in this step 16x M10 X 30 mm Flanged Hex Bolt 2x Middle Bunk 16x M10 Flanged Lock Nut 4x Joining Gusse...

Page 20: ...Woodlander XL Operator s Manual WDLRXL MY2020 Rev A Page of 18 60 27 Sep 2019...

Page 21: ...are used at the 4 carriage stop locations Tighten all of the side plate bolts starting from the centre moving outward The carriage stops can be fully adjusted once the sawhead is back on the track 24x...

Page 22: ...Woodlander XL Operator s Manual WDLRXL MY2020 Rev A Page of 20 60 27 Sep 2019 M10 X 30 mm through side M10 X 35 mm at carriage stops...

Page 23: ...Woodlander XL Operator s Manual With all of the bolts now tightened lower the jacks so that the assembly is resting on the crate WDLRXL MY2020 Rev A Page of 21 60 27 Sep 2019...

Page 24: ...ow install the front and rear jack mounts including 1 cross beam with each pair of mounts Tighten all bolts Install jack stands on the jack mounts 16x M10 X 35 mm Flanged Hex Bolt 2x Cross Beam 16x M1...

Page 25: ...Woodlander XL Operator s Manual WDLRXL MY2020 Rev A Page of 23 60 27 Sep 2019...

Page 26: ...high as the jacks stands will permit Pull the crate out from under the assembly once it is sufficiently high enough It may be necessary to place a block of wood under each jack foot to achieve a suffi...

Page 27: ...the hardware below install the centre cross beam and jack mounts Level the trailer on all six jack stands Tighten all the bolts 8x M10 X 35 mm Flanged Hex Bolt 1x Cross Beam 8x M10 Flanged Lock Nut 2x...

Page 28: ...Woodlander XL Operator s Manual WDLRXL MY2020 Rev A Page of 26 60 27 Sep 2019...

Page 29: ...ocations shown below Tighten all bolts 8x M10 X 35 mm Flanged Hex Bolt 1x Axle Mount w Fender Adapter Left 32x M10 X 30 mm Flanged Hex Bolt 1x Axle Mount w Fender Adapter Right 40x M10 Flanged Lock Nu...

Page 30: ...ts on remaining 4 cross beams Use M10 X 35 mm bolts for left and right axle mounts Left Axle Mount Note orientation Fender mount sleeve towards rear of trailer Right Axle Mount Note orientation Fender...

Page 31: ...across both axles and check for level If the level is off use axle shim plates between the inner axle mounting face and axle cross beam to ensure the axles ride level The shims are not necessary if t...

Page 32: ...L Operator s Manual WDLRXL MY2020 Rev A Page of 30 60 27 Sep 2019 Install up to 3 shim plates per axle if necessary to level axles Only use if axles require levelling Axle swingarms point towards rear...

Page 33: ...the hardware listed below install the wheels on the axles Using a torque wrench torque the lug nuts to 80 ft lb 110 N m following the pattern shown below 2x 5 30 12 Wheel 10x 1 2 20 in Lug Nut WDLRXL...

Page 34: ...e sleeve on the axle mount and insert the locking pin through the hole located at the bottom of the fender bracket post Secure the fender fender bracket sub assembly using the M10 X 30 mm knob by thre...

Page 35: ...Woodlander XL Operator s Manual WDLRXL MY2020 Rev A Page of 33 60 27 Sep 2019 Some components removed for clarity...

Page 36: ...s step since the plug for the lights will be routed through the tongue in the following step Tighten the coupler bolts 2x M12 X 100 mm Hex Bolt Europe Only 2x M12 X 70 mm Hex Bolt North America 2x M12...

Page 37: ...Woodlander XL Operator s Manual WDLRXL MY2020 Rev A Page of 35 60 27 Sep 2019 Europe M12 X 100 mm North America M12 X 70 mm Side plate removed for clarity M10 X 160 mm...

Page 38: ...side reflectors 2 front reflectors and 2 rear reflector brackets and reflectors as shown on the following pages There are no red amber side lights on the European wire harness like the ones included w...

Page 39: ...Europe and side lights North America only are integral to the wire harness They are shown exploded for assembly clarity WDLRXL MY2020 Rev A Page of 37 60 27 Sep 2019 M5 X 20 mm Pan Head Europe Only M5...

Page 40: ...e installed down the right hand side of the trailer only Use the M6 X 20 mm hex bolts M6 washers and M6 lock nuts as shown This applies to both North American and European models WDLRXL MY2020 Rev A P...

Page 41: ...or s Manual 18 BADGES Using the hardware listed below install the two 2 Woodlander badges as shown 8x M6 X 20 mm Hex Bolt 2x Woodlander Badge 8x M6 Flat Washer 8x M6 Lock Nut WDLRXL MY2020 Rev A Page...

Page 42: ...Woodlander XL Operator s Manual WDLRXL MY2020 Rev A Page of 40 60 27 Sep 2019...

Page 43: ...install the safety chain on the trailer tongue This step is not needed for European customers 1x M10 X 40 mm Hex Bolt Not in Europe 1x Safety Chain Not in Europe 2x M10 Flat Washer Not in Europe 1x M...

Page 44: ...e listed below install the head lock down plates as shown on the next page Tighten these bolts to the specified torque 4x M6 X 40 mm Hex Bolt 4x M6 X 25 mm Hex Bolt 16x M6 Flat Washer 8x M6 Lock Nut 4...

Page 45: ...the next steps Using the provided M6 X 40 mm and M6 X 25 mm bolts install the lock down plates in place of the short spacers with the taller spacer sandwiched between Reuse the four 4 M6 flat washers...

Page 46: ...provided in drill bit Measure 19 in 48 cm from the rear edge of the track rail not the carriage stop to the rear post of the sawhead Insert a locking pin into each hole as they are drilled Secure eac...

Page 47: ...0001372 TONGUE BRACKET STANDARD 20 1 0001375 LIGHT BAR 1 0002901 LIGHT BAR MAX 21 1 1 0001676 1 LIGHTING WIRE HARNESS NORTH AMERICA 27 2 2 0001886 WOODLANDER NAMEPLATE 28 2 2 0001683 BRACKET METAL FEN...

Page 48: ...FLANGED M10 X 1 5 57 8 8 HDW LOCK NUT FLANGED M12 X 1 75 58 2 2 HDW LOCK NUT SLOTTED M24 X 1 5 16 mm HGT 59 10 10 HDW LUG NUT 1 2 20 60 4 4 HDW LINCH PIN W RING 3 16 in DIA X 1 in LG 61 3 3 HDW LOCKI...

Page 49: ...GUE BRACKET STANDARD 20 1 0001375 LIGHT BAR 1 0002901 LIGHT BAR MAX 22 1 1 0001676 2 LIGHTING WIRE HARNESS EUROPE 23 2 2 0001379 TRIANGLE REFLECTOR BRACKET EUROPE 24 2 2 0001390 REAR REFLECTOR RED EUR...

Page 50: ...LOCK NUT FLANGED M8 X 1 25 56 228 228 HDW LOCK NUT FLANGED M10 X 1 5 57 8 8 HDW LOCK NUT FLANGED M12 X 1 75 58 2 2 HDW LOCK NUT SLOTTED M24 X 1 5 16 mm HGT 59 10 10 HDW LUG NUT 1 2 20 60 4 4 HDW LINCH...

Page 51: ...TE ASSEMBLY WDLRXL MY2020 Rev A Page of 49 60 27 Sep 2019 17 27 2X 25 4X 26 2X 16 31 8 6X 7 6X 29 2X 28 2X 65 2X 10 12 20 11 6 14 6X 9 5 6X 4 4X 3 4X 1 2X 13 21 34 12X 2 10X 23 2X 24 2X 1 2X 18 22 30...

Page 52: ...44 4X 1 4X 56 16X 45 4X 44 4X 44 8X 44 4X 45 8X 8 2X 44 8X 44 16X 44 4X 44 12X 44 8X 44 4X 8 2X 45 8X 44 16X 44 4X 44 12X 45 8X 10 44 4X 44 16X 45 8X 8 2X 44 4X 45 4X 44 8X 43 4X 20 55 4X 11 56 64X 5...

Page 53: ...MERICA EUROPE WDLRXL MY2020 Rev A Page of 51 60 27 Sep 2019 52 50 31 50 38 52 2X 19 52 2X 50 2X 39 2X 19 39 2X 50 2X 61 40 2X 17 53 2X 16 5 6 53 2X 41 2X 18 52 2X 50 2X 39 2X 19 16 5 53 2X 41 2X 18 52...

Page 54: ...45 4X 10 57 2X 55 4X 28 42 4X 29 65 59 5X 59 5X 65 29 42 4X 28 55 4X 11 57 2X 9 57 4X 30 45 4X 61 61 47 4X 13 12 47 4X 14 6X 15 62 58 64 59 5X 64 45 4X 10 57 2X 55 4X 28 42 4X 29 65 59 5X 59 5X 65 29...

Page 55: ...CA WDLRXL MY2020 Rev A Page of 53 60 27 Sep 2019 34 12X 21 48 4X 54 4X 54 2X 54 20 43 4X 55 4X 48 4X 21 34 12X 54 4X 34 12X 21 48 4X 54 4X 54 2X 54 20 43 4X 55 4X 48 4X 21 34 12X 54 4X 34 12X 21 48 4X...

Page 56: ...EUROPE WDLRXL MY2020 Rev A Page of 54 60 27 Sep 2019 22 25 2X 48 4X 26 2X 54 2X 54 4X 22 25 2X 48 4X 54 4X 55 4X 34 12X 23 2X 24 2X 48 4X 54 4X 20 43 4X 22 25 2X 48 4X 54 2X 4 X 48 4X 54 2X 20 43 4X 5...

Page 57: ...Woodlander XL Operator s Manual BADGES WDLRXL MY2020 Rev A Page of 55 60 27 Sep 2019 27 35 4X 49 4X 51 4X 51 4X 27 49 4X 35 4X 27 35 4X 49 4X 51 4X 51 4X 27 49 4X 35 4X...

Page 58: ...Woodlander XL Operator s Manual HEAD LOCK DOWN PLATES WDLRXL MY2020 Rev A Page of 56 60 27 Sep 2019 51 8X 49 12X 37 4X 60 4X 32 8X 33 4X 36 4X...

Page 59: ...Woodlander XL Operator s Manual NOTES WDLRXL MY2020 Rev A Page of 57 60 27 Sep 2019...

Page 60: ...Woodlander XL Operator s Manual WDLRXL MY2020 Rev A Page of 58 60 27 Sep 2019...

Page 61: ...Woodlander XL Operator s Manual WDLRXL MY2020 Rev A Page of 59 60 27 Sep 2019...

Page 62: ...Woodlander XL Operator s Manual WDLRXL MY2020 Rev A Page of 60 60 27 Sep 2019...

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