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USAGE

 

The SOSS Hinge Jig has the correct setback built-in to it for your SOSS 

hinge. Always index the face of the work against the Double Track and an edge 

of the work against the underside of the Hinge Jig. The center of the Hinge 

Jig is 3-7/8" from each end. Use this measurement to where the hinge 

mortise will be cut. Clamp the work/Double Track together in 

a vise,

 

or clamp the work in a vise and use bar clamps to 

clamp the Double Track/SOSS Hinge Jig to the work.

 

After installing the bushing and 

bit in your plunge router, set the 

bushing in the opening in the 

Hinge Jig. Plunge the bit down 

until it just touches the edge of 

the work and lock it in place.

CUT THE LONG/SHALLOW MORTISE FIRST

 

Place the mounting flange of the SOSS 

hinge between the turret and the stop rod to 

set the plunge depth for the long/shallow 

mortise of the SOSS hinge mounting flange.

 

Slide the One Tracks out until they are 

no longer visible in the Hinge Jig opening, 

tighten the screws and cut the long/shallow 

mortise using a clockwise cutting path..

 

The debris generated during cutting 

will interfere with the bushing travel 

in the Hinge Jig. Clean out the debris 

between passes, making as many passes 

as needed, until the cut is complete. 

3-7/

8" e

dge

 to c

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3-7/

8" e

dge

 to c

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Clo

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wi

se 

Ro

ute

Tr

av

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Pa

th

Mounting 

Flange of 

SOSS Hinge

Turret

Stop Rod

Lo

ng 

Sh

all

ow 

Mo

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Summary of Contents for 8660

Page 1: ...t you have all the parts listed Read thru the instructions at least once familiarizing yourself with the parts and their use before proceeding You ll need a 2 3 Phillips screwdriver for assembly The 8660 SOSS Hinge Jig is designed to work with a 5 8 bushing locknut our PN 5030K and a 3 8 upcut spiral bit our PN 15406 If you have your own 3 4 bushing make sure the nose isn t over 3 8 long You ll ne...

Page 2: ...unge the bit down until it just touches the edge of the work and lock it in place CUT THE LONG SHALLOW MORTISE FIRST Place the mounting flange of the SOSS hinge between the turret and the stop rod to set the plunge depth for the long shallow mortise of the SOSS hinge mounting flange Slide the One Tracks out until they are no longer visible in the Hinge Jig opening tighten the screws and cut the lo...

Page 3: ... into the Hinge Jig opening until they bottom out and are visible Tighten the screws and cut the short deep mortise in 1 4 deep incremental clockwise passes until you reach the full depth of cut The debris generated during cutting will interfere with the bushing travel in the Hinge Jig Clean out the debris between passes making as many passes as needed until the cut is complete Clockw ise Router T...

Page 4: ...o Flip Stops one for each side of the jig end of the work Optional longer Double Tracks up to 96 can also be used to mount multiple jigs stops Optional Self Centering drill 6509 9 64 6511 11 64 or 6513 13 64 centers itself in the hinge screw mounting hole for a perfectly centered pilot hole Copyright WOODHAVEN INC 7 30 15 800 344 6657 or www woodhaven com 4512 Flip Stop 4016 16 Double Track 8665 H...

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