Woodhaven 5435 Owner'S Manual Download

Page: 1 / 8

Additional Hardware:

Identify and verify that you have all of the

hardware shown below prior to assembly.

Tools needed for assembly: #3 Phillips screwdriver

Parts listed are not shown in the hardware drawings

below. Refer to photos in the instructions:

Part Desc . . . . . . . . . . . . . . . . . . . . . . . . . . . Qty

5435A Fence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

5435B Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

5435C Clamp Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

4206 6" One Track . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Part#

Description

Qty .

BUSH004 5/8” Spacer

Part#

Description

Qty .

5521

1/4" Knob

Part#

Description

Qty .

5760B

Oval Nut

Part#

Description

Qty .

MF020

1-1/4" screw

Part#

Description

Qty .

5775B

5/8" Screw

Part#

Description

Qty .

Spring3

Spring

Part#

Description

Qty .

HB050

1-1/2" Bolt

Part#

Description

Qty .

BUSH050 3/8” Spacer

Part#

Description

Qty .

HB060

3" Bolt

Part#

Description

Qty .

5540

Knob

Part#

Description

Qty .

MP375

3/8” Screw

Part#

Description

Qty .

HB055

2" Bolt

Part#

Description

Qty .

5525

5/16" Knob

Shown with optional

toggle clamps

Part#

Description

Qty .

5590

Knob

BEFORE BEGINNING

Identify and verify that you have all the parts listed. The

Frame & Panel Master was designed to be used with Woodhaven

Standard Door Templates and router bits only. It will hold parts

between 5" and 20" long/wide and up to 7/8" thick. If you desire

to do this type of work on a shaper with shaper cutters, you'll need

our HD Frame Master, HD Panel Master and HD Templates. Read

the instructions carefully at least once before beginning.

5435 Frame &

Panel Master

Owners Manual

U.S. Patent #5,960,843

Please Read Carefully!

Part# Description

Qty .

5548

2” T-Knob

Summary of Contents for 5435

Page 1: ...050 3 8 Spacer 4 Part Description Qty HB060 3 Bolt 2 Part Description Qty 5540 Knob 2 Part Description Qty MP375 3 8 Screw 4 Part Description Qty HB055 2 Bolt 2 Part Description Qty 5525 5 16 Knob 2 Shown with optional toggle clamps Part Description Qty 5590 Knob 2 BEFORE BEGINNING Identify and verify that you have all the parts listed The Frame Panel Master was designed to be used with Woodhaven ...

Page 2: ...5435B into slot C Install a fence on each bolt followed by a 5 8 spacer BUSH004 and a knob 5590 The 6 One track on each fence should be snug against the edge of the base 5435B Slide the fences as far apart from each other as possible and tighten the knobs for now Attach the fences to the base 5435B but first determine whether you ll be cutting panels or rails RAIL WORK the fences should be placed ...

Page 3: ... bolts followed by two 3 8 spacers BUSH050 and knob 5548 2 Place rail between against notches in fences CUTTING RAILS Place the rail on the base and slide the fences in against each end of the rail so it s seated between the notches in the fences Place the template on the 1 1 2 bolts springs Using the center mark on the back edge of the template as a guide adjust the fences rail until the rail is ...

Page 4: ...mp the template rail to the base using the knobs on the clamp pads Caution The knobs are large and easy to tighten but overtightening may cause damage to the jig Hold the jig by the handles and machine the rail to shape using a flush trimming bit ...

Page 5: ...o remove the rail between operations For safety at least 1 8 of the bearing should ride on the template which also acts as a starting pin and provides the best control of the part Depending on part thickness and bit design this may require an additional spacer between the bearing and the cutter You can also use a router fence set back to accommodate the narrowest section of the rail to help vacuum...

Page 6: ...f the fences Place the template on the 1 1 2 bolts springs Using the center mark on the back edge of the template as a guide adjust the fences panel to center the panel on the template Using the template as a pattern draw a line on the panel Remove the panel and rough saw it to shape staying approximately 1 8 away from the finished line ...

Page 7: ... will reach high enough you can go directly from shaping the panel with a flush trim bit to machining the raised panel profile without removing the part between operations You ll need to slide the panel forward so it sticks out past the template at least 1 5 8 to prevent the raised panel bit from cutting into the base For extra safety and dust control use a router fence for additional support Adju...

Page 8: ...l Master and the 1 1 4 screw and knob from each clamp pad Attach each toggle clamp to the clamp pad using the 3 8 screws MP375 2 per clamp Attach the clamp pads toggle clamps to the Frame Panel Master using a 2 bolt HB055 in place of the 3 bolt a 3 8 spacer BUSH050 and knob 5540 Replace the hex nut on the top of the toggle clamps clamping spindle with a 5 16 knob 5525 At Least 1 5 8 Overhang Do no...

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Woodhaven 5435, Owner'S Manual

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