Woodbay GreensIRON 3900 Operation & Service Manual Download Page 1 | Manualshive

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Rev. 3 – 11/26/09

OPERATION, PARTS & SERVICE MANUAL

MANUFACTURED BY

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Summary of Contents for GreensIRON 3900

Page 1: ...Rev 3 11 26 09 OPERATION PARTS SERVICE MANUAL MANUFACTURED BY...

Page 2: ...rface after aeration and or top dressing and allow an increase in mowing heights to reduce turf stress Meet your expectations with superior equipment manufactured by Wood Bay Turf Technologies The gre...

Page 3: ...so introduces you to the special attachments and accessories that you may obtain to increase the benefits of turf rolling in maintaining and enhancing your greens both in terms of turf health and putt...

Page 4: ...FAMILIARITY WITH MACHINE 11 PEDAL CONTROL 11 STEERING 12 LOADING AND UNLOADING 12 IRONING TECHNIQUES AND PRACTICES 13 SECTION 6 14 SERVICING AND MAINTENANCE 14 HYDROSTATIC TRANSMISSION and HYDRAULIC M...

Page 5: ...hile it is hot WARNING Children or passengers must not be allowed to ride on the greensIRON or trailer WARNING Be aware of and avoid severe grades and unusual undulations as well as adjacent sand trap...

Page 6: ...Column Cowling and Cover 11 Transmission Cover 12 Drive Chain and Sprocket 13 Drive Roller Bearings 14 Super Turf Trac covering Disperses Water and Provides Positive Traction 15 Drive Roller Tapered N...

Page 7: ...Reduced scuffing on collars Industrial bearings with convenient access to grease ports Powerful and economical to operate Honda GX160 UTQX26 5 5 hp engine Multi purpose transport trailer complete wit...

Page 8: ...lot Slowly roll the greensIRON out of the trailer box and down the ramp Remove the pallet from under the trailer 7 Raise the tail gate and insert both locking pins Tip the trailer box to rest on the t...

Page 9: ...required see Maintenance Schedule 17 Grease as required the steering roller pivot 1 and drive roller bearings 2 Now that your greensIRON 3900 is completely assembled refer to the Set Up Procedures bef...

Page 10: ...ions please let us know in North America telephone 1 800 661 4942 or 780 468 4378 e mail at info woodbayturftech com or fax comments to 780 468 0059 We appreciate your assistance and thank you for cho...

Page 11: ...re there are no obstructions that could tear the Super Turf Trac drive roller covering STARTING HONDA MOTOR Turn the fuel switch to the ON position Turn the motor switch to the ON position Engage the...

Page 12: ...entially bruise the turf Smooth steady starts and stops of the greensIRON effected through even foot pedal pressure will produce the best turf ironing results for the golf course PEDAL CONTROL DO NOT...

Page 13: ...l gate is lowered it will rest evenly on the edge of the collar DO NOT BACK THE TRAILER ON TO THE GREEN For side loading units transport the greensIRON to the collar of the green to be ironed and stop...

Page 14: ...e along the periphery of a green minimizing the chance of creasing on the low side of the greensIRON Be aware of bunkers steep drops or water features adjacent to greens The preferred ironing effect f...

Page 15: ...pedals return to their neutral i e full stop position when released Add approximately three 3 liters of Mobil 1 5W40 50 synthetic oil to the reservoir Change oil and filter after 100 hours and every 4...

Page 16: ...the trailer while empty Keeping the trailer clean will help extend the life of the traction surface on the drive roller and enhance the appearance and longevity from the tough abrasion The liners are...

Page 17: ...It is important to keep the veins vents of the transmission clear of dust and debris to ensure adequate cooling FIRST 20 HOURS After the first 20 hours of operation check and tighten as needed the lin...

Page 18: ...other inquiries MAINTENANCE SCHEDULE The greensIRON 3900 has been equipped with a Tiny Tach hour meter to aid you in maintaining your unit in top condition Each Use 20 Hours 50 Hours 100 Hours 400 Ho...

Page 19: ...age arms may need adjustment Adjust tension on nylock nuts until a comfortable pedal motion is obtained Rattling grinding type of noise from under deck when turf roller is moving Chain may be loose A...

Page 20: ...t moving Low oil in reservoir Failure of Hydrostatic motor or pump Fill to proper oil level Change Hydrostatic pump or motor Transmission is running extra hot shortly after starting it up Low oil Filt...

Page 21: ...20 SECTION 7 con t greensIRON Pump Reservoir and Filter greensIRON Real View Drive Sprocket Chain and Pump Reservoir...

Page 22: ...3 8 NF Female LH 2 39 Y02 184 8 Jam Nut 3 8 NF RH 2 39 Y02 185 9 Jam Nut 3 8 NF LH 2 39 Y02 186 10 Transmission Rocker Arm welded with 11 1 39 K01 105 11 Engagement Arm Connecting Shaft welded with 10...

Page 23: ...22 SECTION 8 con t...

Page 24: ...110 3 Decal Package Caution 1 set 39 O01 111 4 Decal Package Identification 1 set 39 O01 112 5 Decal Package Striping 1 set 39 O01 113 6 Non Skid Deck Surface 1 39 O01 114 7 Steering Column Cover and...

Page 25: ...24 SECTION 8 con t SECTION O...

Page 26: ...4 8 Rod End 3 8 female NF 2 39 Y02 183 9 Jam Nut 3 8 NF 1 39 Y02 185 10 Bearing and Housing 4 bolt 1 0 1 39 P02 125 11 Bearing and Housing 2 bolt 1 0 1 39 P02 126 12 Key 1 4 x 1 4 x 1 0 1 39 P02 127 1...

Page 27: ...26 SECTION 8 con t...

Page 28: ...ange and Bearing 4 bolt c w 1 bearing 1 39 Q02 132 6 Bearing 1 c w set screw collar 4 39 Q02 133 7 Pressed Flange 3 bolt 8 39 Q02 134 8 Snap Ring 1 1 39 Q02 135 9 Bolt 3 8 x 1 1 2 NC 4 39 Z02 193 10 F...

Page 29: ...28 SECTION 8 con t SECTION Q...

Page 30: ...R02 141 7 Bolt 5 16 x 1 1 2 NC secures engine to mounting plate 4 39 Z02 200 8 Flat Washer 5 16 8 39 Z02 203 9 Lock Washer 5 16 8 39 Z02 204 10 Nut 5 16 NC 8 39 Z02 206 11 Carriage Bolt 5 16 x 5 8 NC...

Page 31: ...30 SECTION 8 con t SECTION R...

Page 32: ...1 2 Fitting 5 39 S02 156 17 60 Bent Stern 1 2 Fitting 1 39 S02 157 18 Hose Clamps to fit 1 2 suction hose 6 39 S02 158 19 Reservoir 1 2 Drain Plug 1 39 S02 159 20 Suction Hose 1 2 x 6 0 1 39 S02 160 2...

Page 33: ...t 5 16 x 1 NC 5 39 Z02 201 42 Flat Washer 5 16 3 39 Z02 203 43 Lock Washer 5 16 7 39 Z02 204 44 Nut 5 16 NC 5 39 Z02 206 45 Nut 5 16 NF 2 39 Z02 207 46 Bolt 1 4 x 3 4 NC 2 39 Z02 210 47 Flat Washer 1...

Page 34: ...33 SECTION 8 con t SECTION S...

Page 35: ...in Connector 50 1 39 W02 175 4 Idler Sprocket 50 13T 1 2 Bore 1 39 W02 176 5 Chain Adjuster Bracket 1 39 W01 177 6 Bolt 1 2 x 2 5 NC 1 39 Z02 188 7 Flat Washer 1 2 3 39 Z02 190 8 Lock Washer 1 2 2 39...

Page 36: ...and Housing 2 bolt PB 1 0 2 39 X02 181 4 Key 1 4 x 1 4 x 1 1 4 1 39 X02 182 5 Bolt 3 8 x 1 1 2 NC 4 39 Z02 193 6 Flat Washer 3 8 8 39 Z02 195 7 Lock Washer 3 8 4 39 Z02 196 8 Nut 3 8 NC 4 39 Z02 197 9...

Page 37: ...ub 2 39 TT02 232 16 Rim for Tire 18 x 8 50 2 39 TT02 233 17 Tire 18 x 8 50 2 39 TT02 234 18 Wheel Nut 8 39 TT02 235 19 Dust Cap 2 39 TT02 236 20 Tapered Bearing 1 0 2 39 TT02 237 21 Seal 1 39 TT02 238...

Page 38: ...37 SECTION 8 con t...

Page 39: ...lts x 1 4 WB 8175 Washer 4 WB 8770 Turf Ventilator Components Section V Turf Ventilator Complete 1 30 V01 1000 44 Support Bracket Right 1 30 V02 2680 45 Support Bracket Left 1 30 V02 2690 46 Weight Ba...

Page 40: ...1 25 Watt Lights 2 39 LK02 246 2 Fly Wheel 1 39 LK02 247 3 25 Watt Coil 10 5 1 39 LK02 248 4 25 Watt Coil 12 1 39 LK02 249 5 Wiring Harness 12 1 39 LK02 250 6 Wiring Harness 36 1 39 LK02 251 7 Switch...

Page 41: ...change its performance from original factory specifications the warranty will become void If you have any questions Wood Bay Distributors are very interested in your complete satisfaction with the per...

Page 42: ...the distributor 3 Used products 4 Modification of any component or part of the product not supplied by the manufacturer or not performed on by the manufacturer or by an authorized distributor 5 Depre...

Page 43: ...warranting the item THE DISTRIBUTOR HAS NO AUTHORITY TO MAKE ANY REPRESENTATION OR PROMISE ON BEHALF OF THE MANUFACTURER OR TO MODIFY THE TERMS OR LIMITATIONS OF THIS WARRANTY IN ANY PART CUSTOMER RE...

Page 44: ...43 This page left intentionally blank...

Page 45: ...WARRANTY REGISTRATION DETAILS Please print clearly Purchase Date Owner Address City State Province Code Model No Serial No Engine No Transmission No Selling Distributor Pre Delivery Certification Dis...

Page 46: ...45 This page left intentionally blank...

Page 47: ...46...

Page 48: ...BY Turf Technologies FOR LOCAL SALES SERVICE INFORMATION CALL 202 8704 51 Ave Edmonton Alberta Canada T6E 5E8 Toll Free 1 800 661 4942 Direct 1 780 468 4378 E mail info woodbayturftech com Web Site ww...

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