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Wood Stone MOUNTAIN Series Installation And Operation Manual Download Page 10

PG

10

OF

48

M0037.09 SEPTEMBER 2019

Mountain Series CE

Installation and Operation Manual

FRONT PANEL ASSEMBLY

STANDARD FRONT PANEL AND TOE KICK ASSEMBLY INSTRUCTIONS

D

D

B

D

D

B

D

D

D

D

C

C

A

A

Controller

Flame Height Control Knob

Transformer Box

Contains terminal strip for incoming power supply.

NOTE: Have licensed electrician make this electrical connection

Service Panel

The Flame Height Control Knob position can
be adjusted inward or outward by loosening
the Clamp and sliding the throttle knob
assembly to the desired position� Be sure to
retighten the Clamp once the Flame Height
Control Knob is in the desired position�

Flame Height

Control Knob

Throttle Bracket
(already attached)

Pointer

Collar/

Pointer

Clamp

EMT Throttle Rod

Extension

Throttle Valve

Cotter Pin

SERVICE PANEL THROTTLE ASSEMBLY

A

Hex-head self-tapping screw� Used to

attach Toe Kick� 5 total�

B

Phillips head 1/4-20 screw� Used to attach

Service Panel to Controller bracket� 2 total�

C

Phillips head #10 screw� Used to attach

Service Panel to Throttle Knob Bracket� 2 total�

D

Phillips head self-tapping screw� Used to

secure the sides of the Service Panel� 8 total�

FRONT PANEL ASSEMBLY

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Summary of Contents for MOUNTAIN Series

Page 1: ... W CE MT ADAMS WS MS 5 RFG RFG IR IR W CE MT BAKER WS MS 6 RFG RFG IR IR W CE MT RAINIER WS MS 7 RFG RFG IR IR W CE Installation and Operation Manual Tel 1 360 650 1111 Fax 1 360 650 1166 www woodstone corp com WOOD STONE CORPORATION 1801 W Bakerview Rd Bellingham WA 98226 USA DOC NO M0037 09 REVISED SEPTEMBER 2019 ...

Page 2: ...embly 11 Stucco Application 13 Utilities 14 Gas Specifications 16 Venting 18 Flue Adapter MS 5 6 7 19 Flue Adapter MS 4 20 Venting Do s Don ts 21 Controller RFG IR 29 Controller RFG 30 Flame Height Control 31 General Maintenance 32 RFG IR W Initial Start Up 33 RFG IR W Operation 34 RFG W Initial Start Up 35 RFG W Operation 36 W IR Initial Start Up 37 W IR Daily Operation 38 Burning Wood Safely 39 ...

Page 3: ...ealth in the room in which it is installed This appliance needs an unobstructed flow of fresh air for satisfactory combustion and must be installed in a suitably ventilated room in accordance with current regulations This appliance should be serviced by qualified personnel at least every 12 months or sooner if heavy use is expected INSTALLATION AND OPERATION MANUAL FOR THE WOOD STONE MOUNTAIN SERI...

Page 4: ... you smell gas Post the statement in a prominent location WARNING Improper installation adjustment alteration service or maintenance can result in property damage injury or death Read the installation operation and maintenance instructions thoroughly before installing or servicing this equipment FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity of th...

Page 5: ...ocal distributor if the oven must be turned on its side for specific instructions Moving a Wood Stone oven can present challenges to even the most experienced riggers Take your time use your head secure the proper equipment and make safety your first priority Please don t hesitate to call the factory for technical support fig a fig b Minimum Required Forklift Capacities Model Oven Approximate ship...

Page 6: ...irect contact with or attached to the oven body must be non combustible 3 Install this oven only on a non combustible floor surface For models that also burn wood also provide a non combustible floor covering at least 762 mm 30 to each side of and 914 mm 36 in front of the door opening The floor design and construction must be adequate to handle the weight of the oven See woodstone corp com for fl...

Page 7: ...al Non combustible building material Any facade wall 152 mm 6 to either side of the oven doorway and above MUST be of non combustible construction with no exceptions For use only on non combustible floor surface For models that also burn wood also provide a non combustible floor covering at least 762 mm 30 to each side of and 914 mm 36 in front of the door opening Oven Arches DO NOT REMOVE Removal...

Page 8: ...ake panel to the brackets on the front of the stand directly below the doorway using the screws provided See the FRONT PANEL ASSEMBLY section If your oven was shipped with the optional facade extensions see EXTENSION PANEL ASSEMBLY section NOTE This panel is the only access for servicing the gas and electrical components of the oven so it must be left accessible and removable Do not obstruct the f...

Page 9: ...n the cap nuts so the mantle is securely held in place 4 Using the high temperature silicone provided fill any gaps between the oven hearth and the mantle flange Gaps between the mantle flange and the stainless steel doorway frame may also need to be filled with a small amount of the silicone sealant Clean up any sealant before it dries 1 Put the stone in place and apply light pressure to seat it ...

Page 10: ...d sliding the throttle knob assembly to the desired position Be sure to retighten the Clamp once the Flame Height Control Knob is in the desired position Flame Height Control Knob Throttle Bracket already attached Pointer Collar Pointer Clamp EMT Throttle Rod Extension Throttle Valve Cotter Pin SERVICE PANEL THROTTLE ASSEMBLY A Hex head self tapping screw Used to attach Toe Kick 5 total B Phillips...

Page 11: ... slide it over the EMT throttle rod extension Slip the front of the EMT Throttle Rod through the Throttle Rod Bracket at the front of the oven then slip the other end of the EMT onto the Throttle Valve at the back of the oven Note The end of the EMT that goes over the Throttle Valve is drilled to accept a Cotter Pin Attach the EMT Throttle Rod Extension to the Throttle Valve using the Cotter pin a...

Page 12: ...es not scrape 5 Pass the Throttle Rod through the Throttle Bracket already attached Position the Pointer in approximately the 2 o clock position Slide the Clamp on the EMT over the end of the Throttle Rod Knob assembly and attach the Throttle Rod to the EMT Throttle Rod Extension using the compression Clamp 5 16 nut On curved Facade Extensions make to leave at least 1 8 of space between the end of...

Page 13: ...er all exposed metal lathing on the oven Maintain a minimum of 152 mm 6 clearance from top and 25 mm 1 from side of the appliance to all combustible surfaces TRADITIONAL STUCCO MIX 1 part masonry cement 1 part regular cement 5 parts sand Stucco premix is available at your local lumber yard or building supply store Follow stucco manufacturer s instructions for correct mixing information MINIMUM STU...

Page 14: ...trol valve that operates the interior Radiant Burner SV 2 is located at the rear left beneath the oven The manifold pressure test port for the Radiant Burner is a 3 175mm 1 8 NPT plugged tap located at the base of the T junction between the SV 2 and the Radiant Burner The burner manifold pressure has been adjusted and tested at the factory A variety of factors can influence this pressure so be sur...

Page 15: ...e with all applicable codes Shut off valves must be of the full flow type and not introduce any restriction into the gas line The connection to the oven should be hard piped whenever feasible If this is not possible use a properly sized flexible connector approved for this application When using a flexible connector make sure that its design does not present any reduction in pipe diameter or other...

Page 16: ...2HS 2ELL 2EK SV 1 SV 2 SV 1 SV 2 SV 1 SV 2 SV 1 SV 2 SV 1 SV 2 MS 4 RFG CE NG 12 4 12 4 12 4 12 4 12 4 MS 4 RFG IR CE NG 8 7 12 4 8 7 12 4 8 7 12 4 8 7 12 4 8 7 12 4 MS 5 RFG CE NG 11 8 11 8 11 8 11 8 11 8 MS 5 RFG IR CE NG 8 7 11 8 8 7 11 8 8 7 11 8 8 7 11 8 8 7 11 8 MS 6 RFG CE NG 11 8 11 8 11 8 11 8 11 8 MS 6 RFG IR CE NG 8 7 11 8 8 7 11 8 8 7 11 8 8 7 11 8 8 7 11 8 MS 7 RFG CE NG 11 5 11 5 11 ...

Page 17: ...V 1 SV 2 SV 1 SV 2 MS 4 RFG CE LP 13 6 13 6 13 6 17 4 MS 4 RFG IR CE LP 17 5 13 6 17 5 13 6 17 5 13 6 22 4 17 4 MS 5 RFG CE LP 15 6 15 6 15 6 20 MS 5 RFG IR CE LP 17 5 15 6 17 5 15 6 17 5 15 6 22 4 20 MS 6 RFG CE LP 15 6 15 6 15 6 20 MS 6 RFG IR CE LP 17 5 15 6 17 5 15 6 17 5 15 6 22 4 20 MS 7 RFG CE LP 18 4 18 4 18 4 22 7 MS 7 RFG IR CE LP 17 9 18 4 17 9 18 4 17 9 18 4 22 9 22 7 Propane LP Maximu...

Page 18: ... Model numbers containing a W other than the first letter of the model number should be vented in accordance with codes concerning solid fuel appliances Due to the dangers of creosote buildup and sparks entering the duct these models should be vented separately from all other kitchen equipment or in such a manner acceptable to the authority having jurisdiction Solid fuel exhaust contains creosote ...

Page 19: ... the manufacturer s instructions Otherwise the duct must be attached with a full perimeter weld All duct must be grease rated duct If the oven is going to be enclosed the flue adapter and exhaust outlet must be wrapped with an insulating material approved for use with a grease duct Apply the supplied Engineered Grade Ceramic Sealing Compound to the underside of the Flue Adapter with an unbroken be...

Page 20: ...hed with a full perimeter weld Grease rated duct is required throughout the system If the oven is going to be enclosed the flue adapter and exhaust outlet must be wrapped with an insulating material approved for use with a grease duct If the oven is to be enclosed wrap with insulation approved for use with a grease duct The flue adapter is for direct connection to a duct system ONLY DO NOT install...

Page 21: ... pages RULE 1 The ONLY pathway for air to enter the space beneath the oven should be at the front of the oven at the perforated opening in the oven Service Panel provided with the oven or on ovens equipped with an optional Storage Box through the perforations provided on the oven Storage Box This will eliminate the chance of air movement or cross drafts beneath the oven that can disrupt the oven b...

Page 22: ... surface Air intake area on removable service panel properly exposed Intake air flows through designed intake vents in the service panel to oven burners 1 Acceptable venting Example 2 is not acceptable because the combustion air intake is blocked preventing combustion air from reaching the oven burners The burners will not function properly and will lead to damage of oven components 2 Unacceptable...

Page 23: ... room Low pressure is created by HVAC or any air moving equipment outside the oven room Exhaust air is pulled backwards through oven burners An added vent intended to increase air supply Airflow to oven is altered as air moves from normal to low pressure Example 4 shows an incorrect installation where the enclosure surrounding the oven is open to the attic space above the ceiling Air can move rapi...

Page 24: ...stallation where a ceiling has been added to the enclosure surrounding the oven to correct an improper installation Air flow Low pressure area Equal air pressure inside and outside of oven room Addition of an oven room ceiling isolates the oven from low pressure areas thus equalizing air pressure and allowing normal airflow to the oven burners Exhaust flow direction is nomal False ceiling ...

Page 25: ... in an MS 5 6 or 7 model the oven may have the round flue adapter attached The adapter can prevent the proper positioning of the hood The flue adapter is attached with screws Simply remove the screws to remove the adapter if it is in the way 2 Pull the hood forward so that the notch B as viewed from the side of the hood lines up with the front edge of the top of the oven 3 Secure the hood to the t...

Page 26: ...ent air from being pulled up the sides of the oven from below by the hood It will also prevent debris etc from falling into the facade wall Note that the hood extends out beyond the face of the oven DO NOT extend the oven facade wall into the oven hood The wall beneath the hood must stop at the top of the oven To allow for proper function of the hood filter removal and hood maintenance you must pr...

Page 27: ...tion Manual VENTING DO S DON TS Incorrect installation No flashing has been installed so air being pulled up the sides of the oven from beneath Exhaust stack Stud wall Hood Airflow shield Facade surface Side view of properly installed hood Unacceptable venting Acceptable venting ...

Page 28: ... approved methods Any facade wall 6 to either side of the oven doorway and above MUST be of non combustible construction with no exceptions All installations subject to the approval of the local authority having jurisdiction Wood Stone recommends you submit your venting plans in advance to your local authority for approval Shaded areas must be of non combustible construction Maintain 457mm 18 clea...

Page 29: ...edded 25mm 1 below the hearth surface Display will read LO when the temperature is below 38 C 100 F Arrow buttons Pressing appropriate directional arrow to adjusts Hearth Set Point temperature up or down Temperature unit selector Toggles between Fahrenheit and Celsius temperature scales in display screens Power Indicator Light Indicates the oven is turned ON Dome Flame Indicator Light Indicates th...

Page 30: ...ow hearth surface Temperature Unit Selector Toggles between Fahrenheit and Celsius temperature scales in display screens Power Indicator Light Indicates the oven is turned ON Dome Flame Indicator Light Indicates the pilot for the radiant flame has lit RFG TYPE 4 CONTROLLER FUNCTIONS ON OFF button Press to turn oven on and off Temperature units Press and hold to switch between Fahrenheit and Celsiu...

Page 31: ...f 232 250 C 450 480 F Cooking Flame After introducing the pizza product into the oven visually raise the flame to approximately 75 mm 3 higher than the Holding Flame Return the Flame Height Control Knob to the Holding Flame position after removing the pizza product from the oven THE COOKING FLAME HAS TWO PURPOSES 1 To bake the top of the pizza product as fast as the bottom of the pizza product 2 T...

Page 32: ...nge Stubborn residues may be removed using a nonmetallic scouring pad When scouring stainless steel surfaces scrub with the grain of the metal to prevent scratching IMPORTANT DO NOT USE EXCESSIVE AMOUNTS OF LIQUID WHEN WIPING ON OR AROUND THE CONTROL BOX ALSO DO NOT USE THE RADIANT BURNER WELL AS A DUMP FOR DEBRIS OR TRASH INCINERATION MAKE EVERY ATTEMPT TO KEEP DEBRIS FROM DROPPING INTO THE WELL ...

Page 33: ...s on FIRST DAY 1 Remove the Night Heat Retention Door s Push the ON OFF button on controller It may take awhile for the gas to purge all the air from the gas lines 2 Allow oven to operate at the factory settings for 1 hour Hearth Set Point at 38 C 100 F radiant flame at its lowest setting Leave the Hearth Set Point at 38 C 100 F throughout the entire first day 3 After one hour raise radiant flame ...

Page 34: ...ts highest and lowest setting Simply turn the knob located to the lower left of the doorway beneath the mantle This burner is the primary heat source for the oven The infrared under floor burner will act as an assist to maintain desired floor temperatures during periods of high food production HOW TO READ FLOOR TEMPERATURE The floor temperature is continuously displayed by the controller in the up...

Page 35: ... sure that the venting system has been tested and approved for operation and is on Night Heat Retention Doors NOTE Never operate this appliance with the stainless steel Night Heat Retention Door in place It should only be used when the oven is turned OFF FIRST DAY 1 Remove the Night Heat Retention Door s Push the ON OFF button on controller It may take awhile for the gas to purge all the air from ...

Page 36: ...es 100 F Green light indicates the system is energized Green light indicates the pilot flame for the radiant burner is lit ADJUSTING THE RADIANT DOME FLAME To adjust the radiant flame The radiant flame is always on when oven is operating and can be adjusted to any flame intensity between its highest and lowest setting Simply turn the knob located to the lower left of the doorway beneath the mantle...

Page 37: ...6 406 mm 14 16 in length Build the fire directly on the floor of the oven against the side or back of the dome The fire should be built far enough inside and of a size that doesn t permit the flame to go up the flue See the BURNING WOOD SAFELY section of this manual for more detail Slowly bring the oven temperature up to 150 200 C 300 400 F Maintain this fire for 4 5 hours 2 Once the oven temperat...

Page 38: ...ther than in the rear of the oven Adding about 2 25 3 kg 5 7 lbs of wood per hour should bring the oven temperature up about 38 C 100 F per hour this will vary slightly depending on the type and moisture content of the wood and the size of the oven The floor temperature is indicated in the Hearth Temperature display on the Controller and should not exceed 454 C 850 F Once the desired temperature i...

Page 39: ...and other substances that accumulate in ducting creating a risk of fire The rate of accumulation will vary with respect to flue gas temperature wood type and moisture content Frequent regularly scheduled thorough flue cleaning is the best way to minimize the risk of flue fires CREOSOTE AND THE NEED FOR ITS REMOVAL When wood is burned slowly it produces tar and other organic vapors which combine wi...

Page 40: ...or temperature is indicated by the Digital Hearth Temperature Readout and should not exceed 454 C 850 F Once the desired temperature is reached maintain it by the addition of wood as needed Do not toss or throw wood against back or side walls of oven this may void the warranty At the end of the work day put removable Night Heat Retention Door s into door opening to hold heat in the oven overnight ...

Page 41: ...valve Pilot lights ICS1 senses Pilot flame Igniter OFF ICS1 powers SV 1 valve Underfloor Infrared IR burner lights Hearth Heat light comes ON Floor reaches the Hearth Set Point temperature Controller turns OFF power to ICS1 and Underfloor IR burner shuts OFF Pilot does not light ICS1 times out Controller flashes chec Floor temperature is above the Hearth Set Point No action ICS2 senses Pilot flame...

Page 42: ...PG 42 OF 48 M0037 09 SEPTEMBER 2019 Mountain Series CE Installation and Operation Manual ELECTRICAL DIAGRAMS RFG IR W CE TYPE 2 CONTROLLER W IR CE TYPE 2 CONTROLLER ...

Page 43: ...PG 43 OF 48 M0037 09 SEPTEMBER 2019 Mountain Series CE Installation and Operation Manual ELECTRICAL DIAGRAMS RFG W CE WITH TYPE 4 CONTROLLER RFG W CE WITH TYPE 2 CONTROLLER ...

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Page 47: ...ements do not constitute warranties and are not part of the contract of sale This Limited Warranty constitutes the complete final and exclusive statement with regard to warranties THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN ORAL OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OR WARRANTY AGAINST LA...

Page 48: ...BER 2019 Tel 360 650 1111 Fax 360 650 1166 www woodstone corp com WOOD STONE CORPORATION 1801 W Bakerview Rd Bellingham WA 98226 USA An ongoing program of product improvement may require us to change specifications without notice ...

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