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D17 Engine

Safety, Operation, Maintenance

& Parts Manual

LT15

rev. E6.05 - E8.13

LT15W

rev. A1.00 - A1.14

 

Safety is our #1 concern!

 Read and understand

all safety information and instructions before oper-
ating, setting up or maintaining this machine.

April 2010

Form #1631

Summary of Contents for D17

Page 1: ...Maintenance Parts Manual LT15 rev E6 05 E8 13 LT15W rev A1 00 A1 14 Safety is our 1 concern Read and understand all safety information and instructions before oper ating setting up or maintaining this machine April 2010 Form 1631 ...

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Page 3: ...2 1 Starting The Engine 2 1 SECTION 3 MAINTENANCE 3 1 3 1 Safety 3 1 3 2 Air Filter Pre Cleaner 3 2 3 3 Fuel Filter 3 2 SECTION 4 REPLACEMENT PARTS 4 1 4 1 Fuel Tank 4 1 LT15 Rev E8 08 LT15W Rev A1 08 4 2 Fuel Tank 4 2 LT15 Rev E6 05 E8 07 LT15W Rev A1 00 A1 07 4 3 Engine Assembly 5 1 4 4 Throttle Clutch Assembly 5 4 INDEX I ...

Page 4: ...on the Wood Mizer sawmill Refer to the sawmill operator s manual and manufacturer s manual before attempting to operate this equipment IMPORTANT Read the sawmill operator s manual and engine manu facturer s manual for instructions and safety precautions before oper ating this equipment The information and instructions given in this manual do not amend or extend the limited warranties for the equip...

Page 5: ...is present DANGER Never operate an engine with a fuel or oil leak This is a fire hazard which may cause serious injury or death WARNING Do not operate engine without proper and operational spark arrester muffler Sparks emitted from the engine exhaust could ignite surrounding materials causing serious injury or death 1 See the engine manufacturer s manual for lubricating oil recommendations 2 Use 2...

Page 6: ...ns etc Always stay a safe distance from rotating members and make sure that loose clothing or long hair does not engage rotating members resulting in possible injury DANGER Engine components can become very hot during operation Avoid contact with any part of a hot engine The exhaust components of your engine are especially hot during and following operation Con tact with hot engine components can ...

Page 7: ...ner every four hours of operation Service by gently shaking excess sawdust and debris from the foam piece Clean the air filter air cleaner element and pre cleaner element wrapper every eight hours of operation See the engine manual for further instructions Replace the air filter cleaner every 200 hours of operation Replace the pre cleaner element wrapper every 2000 hours of operation 3 3 Fuel Filt...

Page 8: ... 3 Cap Fuel Tank Diesel 080185BE 061257 1 4 Fitting Pick Up Tube Diesel 468871A 061255 1 5 Grommet Shut Off 046881 061250 2 6 Fitting Return tube Diesel 468489 061256 1 7 Bolt 5 16 18 x 3 4 Hex Head w Flat Lock Washer F05006 101 4 8 Bolt 3 8 16 x 3 Hex Head Grade 5 F05007 73 2 9 Nut 3 8 16 Hex Nyloc F05010 10 2 10 Washer 3 8 Flat SAE F05011 3 2 Hose Fuel 5 16 EPA 15G CARB R02423 3 8 Ft Hose Fuel 1...

Page 9: ...2 1 1 Tank 5 Gallon Fuel P12166 1 2 Pickup 9 Fuel P12172 2 3 Cap 3 5 Gallon Fuel Tank P09683 1 4 Fitting 1 4 NPT Male Quick Disconnect 015583 1 5 Fitting Female Quick Disconnect Barb 015582 1 6 Fitting 1 4 NPT Plastic Female Disconnect P12175 1 7 Fitting 1 4 Barb Plastic Male Disconnect P12176 1 8 CLAMP 7 32 1 2 HOSE P649 4 9 HOSE 5 16 FUEL LINE 016338 7 Ft 10 HOSE 1 4 ID FUEL P642 9 3 Ft 1 2 2 3 ...

Page 10: ...1 Filter Kohler Primary Air ED0021751240 S 007408 1 Motor Kohler Starter ED0058402240 S 007614 1 Alternator Kohler 65A ED0011572700 S 065408 1 1 Belt Kohler Fan ED0024403160 S 0654091 1 Filter Kohler Lombardini Oil ED0021752830 S 061187 1 Filter Kohler Lombardini Fuel ED0021752880 S 061188 1 Switch Kit Oil Pressure w Gasket 014557 1 Switch Diesel Fuel Shut Off 014279 1 Pump Diesel Fuel 014289 1 Pl...

Page 11: ... 007426 1 21 Bolt 5 16 18 x 1 Hex Head Grade 5 F05006 27 2 22 Nut 5 16 18 Hex Nylon Lock F05010 58 2 23 Shaft Diesel Engine Drive 014024 1 24 Washer 10mm Split Lock F05011 88 8 25 Bolt M10 1 5 x 24mm Hex Head Grade 8 8 F81003 11 8 26 Sheave 3V5 6 x 2 SH 047742 1 27 Bushing SH 1 9 16 007338 1 28 Guard Weldment Motor Pulley 007336 1 29 Cover Engine Pulley Guard 007344 1 30 Bolt 1 4 20 x 3 4 Hex w Co...

Page 12: ...Replacement Parts Engine Assembly 4 5 3 15D1709doc072619 Replacement Parts D17 1 065408 replaces 014277 Kohler 14V 45A ED0011573600 S Alternator and 065409 replaces 014212 Kohler Fan ED0024403080 S Belt ...

Page 13: ... 20 X 1 2 HEX HEAD F05005 15 1 7 NUT 1 4 20 SWAGED F05010 21 1 8 BUSHING 5 8 ID X 7 8 OD X 1 1 8 LONG FL BRONZE 016486 2 9 BLOCK WELDMENT LINKAGE CLUTCH BRAKE 065572 1 1 10 PIN 3 16 X 1 1 4 ROLL F05012 16 1 LINKAGE ASSEMBLY W BEARING 034605 1 11 Link Weldment Clutch Brake 034604 1 12 Bushing 5 8 ID x 7 8 OD x 1 1 8 Long Fl Bronze 016486 1 13 NUT 1 2 13 FREE HEX ZINC F05010 35 1 14 WASHER 1 2 SPLIT...

Page 14: ...3 8 Bore 034602 1 25 Bolt 3 8 16 x 2 3 4 Hex Head Gr5 Full Thread F05007 230 2 1 26 Washer 3 8 Flat F05011 3 2 27 Nut 3 8 16 Swaged Lock F05010 25 2 28 Spring Idler Arm LT15D E G 034810 1 29 Screw 10 24 x 5 8 FSHC F05004 282 4 30 Plate Brake Adjustment 065872 2 31 Washer 10 SAE Flat F05011 18 4 1 Replaces 034612 to make clutch pivot stop adjustable Rev E6 10 2 Replaces Brake Clutch Assembly 034603...

Page 15: ...Index 15D1809doc072619 i M maintenance 3 1 fuel filter 3 2 P parts list engine assembly 5 1 fuel tank 4 1 4 2 S starting 2 1 INDEX ...

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