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Wood-mizer BMT100-2, Operation, Parts & Maintenance Manual

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Wood-mizer BMT100-2 Operation, Parts & Maintenance Manual Download Page 1

Wood-Mizer

® 

Toothsetter

Safety, Operation, Parts

& Maintenance Manual

BMT100-2

Rev. A.00

BMT100-3

Rev. A.00

Safety is our #1 concern!

 Read and understand

all safety information and instructions before oper-
ating, setting up or maintaining this machine.

July 2013

Form #2026

Summary of Contents for BMT100-2

Page 1: ...Operation Parts Maintenance Manual BMT100 2 Rev A 00 BMT100 3 Rev A 00 Safety is our 1 concern Read and understand all safety information and instructions before oper ating setting up or maintaining this machine July 2013 Form 2026 ...

Page 2: ...ation 3 1 3 2 Toothsetter Adjustments 3 4 3 3 Toothsetter Operation 3 7 SECTION 4 REPLACEMENT PARTS 4 1 4 1 How To Use The Parts List 4 1 4 2 Sample Assembly 4 1 4 3 Toothsetter Parts 4 2 BMT100 2 Rev A 00 BMT100 3 Rev A 00 4 4 Toothsetter Assembly BMT100 3 Only 4 3 BMT100 3 Rev A 00 4 5 Toothsetter Assembly BMT100 2 Only 4 6 BMT100 2 Rev A 00 4 6 Blade Support Arms 4 9 4 7 Stand Assembly Optional...

Page 3: ...ght do the cut ting The straight teeth rakers clear the cut of sawdust See Figure 1 2 As the blade is sharpened the tip of the tooth recedes and the set becomes smaller Correct setting is one of the most important factors in the cutting ability of a blade Check used blades regularly to see if they need resetting The BMT100 2 BMT100 3 Toothsetter allows you to accurately and evenly set the teeth of...

Page 4: ...e blade from the Sharpener Invert it so that the inside of the blade is facing out Drag a stick of hardwood across the blade in the opposite direction that the teeth cut Use the weld in the blade as a reference point for starting and stop ping Cutting with the blade also removes burrs If the blade you are about to set has been used after sharpening you will not need to deburr it Clean the blade be...

Page 5: ...d two hex nuts Mount the toothsetter to the stand Use the mounting holes found in the base plate of the setting fixture Use the provided bolts inserting the bolts down through the top of the mounting plate hex nuts Setup the toothsetter so that there is at least 32 81 0 cm to the rear and to either side of the tool This allows enough room for the blade supports See Figure 2 1 FIG 2 1 BMT100 2 BMT0...

Page 6: ...up Toothsetter Mount 2 2 2 BMT10013doc082115 Setup FIG 2 1 BMT100 3 BMT001 1 Hex Nut 2 Mounting Bolt 2 Hex Nut 2 Toothsetter Stand Hex Head Bolt Socket Head Bolt Toothsetter Crank Handle Crank Handle Knob ...

Page 7: ...components of the toothsetter are shown below These parts will be discussed in the following instructions FIG 2 2 BMT100 2 BMT008 2 Dial Indicator Gauge Foot Right Index Pawl Setting Point Crank Handle Clamp Adjustment Nut Blade Support Arms 3 Left Index Pawl Blade Rest Screws 2 ...

Page 8: ...tter Mount 2 2 4 BMT10013doc082115 Setup FIG 2 2 BMT100 3 BMT001 2 Dial Indicator Gauge Foot Right Index Pawl Setting Point Crank Handle Clamp Adjustment Nut Blade Support Arms 3 Left Index Pawl Blade Rest Screws 2 ...

Page 9: ...r at the rear of the tooth setter Five sets of support arm mounting holes are provided Use one of the set of holes for the appropriate blades BMT100 2 from 1 to 2 wide blades BMT100 3 from 1 to 3 wide blades See Figure 2 3 FIG 2 3 BMT100 2 BMT008 3 Blade Guide Assembly 3 Blade Support Arms 3 Use lower holes for wide blades Use upper holes for narrow blades ...

Page 10: ...Setup Blade Support Installation 2 2 6 BMT10013doc082115 Setup FIG 2 3 BMT100 3 BMT001 3 Blade Guide Assembly 3 Blade Support Arms 3 Use lower holes for wide blades Use upper holes for narrow blades ...

Page 11: ...lt from the hexed side of the guide assembly Tighten the top bolts with the self locking nuts Tighten the bottom bolts with the wing nuts The guides should be about 1 2 5 cm from the ends of the right and rear tubes and about 2 5 6 0 cm from the end of the left tube Final adjustments will be made later FIG 2 4 SM0039 Blade support arm Guide assembly ...

Page 12: ... the end of the setting con tact point shaft and turn counterclockwise until the setting contact point is behind the front edge of the moving clamping plate 2 Adjust the Dial Indicator Clamp the gauge pin between the clamping plates The pin should be touching the center of the gauge foot FIG 2 5 BMT100 2 BMT008 4 Adjust dial to 000 Use wrench to back out setting point Clamp gauge pin against gauge...

Page 13: ...ial indicator to 0 and retighten the dial lock Now remove the gauge pin from the toothsetter clamp The dial indicator should now read between 001 and 005 See Figure 2 6 If the dial indicator does not read between 001 and 005 with nothing clamped you will need to adjust the indicator position FIG 2 5 BMT100 3 BMT001 4 Adjust dial to 000 Use wrench to back out setting point Clamp gauge pin against g...

Page 14: ...oosen the locking screw at the top of the indicator mounting block Move the indicator assembly back until the gauge foot does not touch the gauge pin FIG 2 6 BMT100 2 FIG 2 6 BMT100 3 BMT008 5 Loosen screw to move dial indicator forward or backward BMT001 5 Loosen screw to move dial indicator forward or backward ...

Page 15: ...dicator assembly forward so the gauge foot touches the gauge pin and the gauge needle moves 001 005 Retighten the mounting block screw 6 Rotate the dial face until the gauge reads zero 7 Unclamp the gauge pin The indicator should now read 001 to 005 If not repeat steps 3 6 ...

Page 16: ...ot cut very well Set should not vary more than 0 002 from one tooth to the next and 0 002 from one side of the blade to the other side The following steps will take you through operation of the toothsetter Note Refer to theWood Mizer Blade Handbook for recommended set specifications for your sawing application 3 1 Blade Installation 1 Clean the blade and deburr before putting it in the toothsetter...

Page 17: ...ted so that when the setting point contacts the blade the handle is located in a desirable position Loosen the jam nut on the crank handle shaft and rotate the adjustment nut to move it in or out to relocate the handle position Retighten the jam nut FIG 3 0 BMT100 2 BMT008 6 Turn adjustment nut in or out to change handle position Jam Nut ...

Page 18: ...Operation Blade Installation 3 3 3 BMT10013doc082115 Operation FIG 3 0 BMT100 3 BMT001 6 Turn adjustment nut in or out to change handle position Jam Nut ...

Page 19: ...blade rest screws on each side of the clamp Adjust the rest screws until the gullet of the blade lies just below the top of the clamp plates Deburring will remove burrs from the back side of the teeth but may not remove burrs from the gullet area Keeping the gullet out of the clamp assembly helps to assure accurate readings FIG 3 1 BMT100 2 BMT008 7 Blade Rest Screw Wing Nut ...

Page 20: ...eads 15 20 thousandths 4 Position the blade Turn the blade to bring a weld into the clamping setting assembly Use the weld as a reference point for starting and stopping Start with the first tooth to the right See NOTE of the weld that has been set back toward the dial indicator NOTE The toothsetter sets and measures the teeth which are set away from the opera tor and towards the dial indicator To...

Page 21: ...oth spacing Check the right or left if the blade is inverted side index pawl is firmly against the tooth two teeth to the right or left of the one being set To adjust loosen the index pawl screw with the hex key provided and move the pawl tight against the tooth Retighten the screw FIG 3 2 SM0042 Edge of tooth aligned with center of setting point ...

Page 22: ... will vary Recheck set and adjust as needed To decrease set bend the tooth back with the slot in the correction tool provided Recheck set and adjust as needed Slide the blade to the right until the third tooth from the one just set comes in front of the gauge foot Push this tooth firmly against the index pawl Check set by lightly cranking the handle until the spring loaded pins in the clamping ass...

Page 23: ...ndicates that S04444 4 is not available except in subassembly A03333 Subassembly K05555 includes parts M06666 and F07777 77 The diamond indicates M06666 is not available except in subassembly K05555 To Order Parts From the continental U S call 1 800 525 8100 to order parts Have your customer number serial number and part numbers ready when you call From other international locations contact the Wo...

Page 24: ... PART NUMBER QTY TOOTHSETTER BMT100 3 SINGLE MANUAL 3 BLADE BMT100 3 1 TOOTHSETTER BMT100 2 SINGLE MANUAL 2 BLADE BMT100 2 1 1 BMT100 3 Toothsetter Parts See Section 4 4 BMT100 2 Toothsetter Parts See Section 4 5 2 Blade Support Arm Parts See Section 4 6 3 TOOTHSETTER STAND ASSEMBLY See Section 4 7 4 DECAL BMT100 LOGO 066703 1 MANUAL BLADE HANDBOOK M600 1 Arm Extension Option 1 4 2 3 BMT001 9 2 ...

Page 25: ...066744 1 Crank Assembly Toothsetter 066726 1 2 Block Crank Toothsetter 066761 1 3 Screw Toothsetter Crank Acme 066730 1 4 Handle Toothsetter Crank 066731 1 5 Washer M6 Split Lock F05026 2 1 6 Bolt M6 1 x 20 Hex Head Class 5 F05020 6 1 7 Nut M10 1 5 Hex F05010 85 2 8 Handle 13 32 ID x 1 1 4 OD x 4 Plastic 066675 1 1 2 3 4 6 5 7 8 9 10 11 12 13 15 16 14 17 18 19 20 26 22 23 24 25 27 28 29 31 41 35 3...

Page 26: ...houlder Plain F05020 21 6 25 Bolt M10 1 5 x 25 Socket Head F05022 12 1 26 Nut 3 8 16 Hex Lock F05027 5 1 Pawl Assembly Left Index 066736 1 27 Block M8 x 1 25 Index Adjustment 066743 1 28 Pawl 3 8 Pawl Index 066739 1 29 E Clip 4mm ID F05028 3 1 30 Shaft Metric Pawl Pivot 066738 1 31 Nut 5mm x 36mm Roll F05029 10 1 32 Pin 3mm x 18mm Roll F05029 11 1 33 Bolt M6 1 x 25 Socket Head F05020 22 1 34 Washe...

Page 27: ...85 2 53 Nut M10 Wing F81033 8 1 54 Bolt 10mm x 35mm Socket Head Shoulder Plain F05022 11 2 55 Decal LTTSG C Revision 016187 TSC 1 56 Overlayment Revision Decal 016200 1 57 Tool Set Correction 004754 1 58 Pin 3 16 x 2 Dowel F05012 148 1 59 Wrench 9 16 Combination 066760 1 60 Wrench 3 16 Hex P06147 1 61 Key 5mm Hex Wrench 066758 1 62 Key 3mm Hex Wrench 066759 1 63 Plate Toothsetter Wear 066745 1 64 ...

Page 28: ...rank Acme 066730 1 4 Handle Toothsetter Crank 066731 1 5 Washer M6 Split Lock F05026 2 1 6 Bolt M6 1 x 20 Hex Head Class 5 F05020 6 1 7 Nut M10 1 5 Hex F05010 85 2 8 Handle 13 32 ID x 1 1 4 OD x 4 Plastic 066675 1 9 Bolt M10 1 5 x 90 Socket Head F05022 6 1 10 Bolt M8 1 25 x 16 Socket Head F05021 10 4 11 Fitting 3 16 3 16 Straight Grease P04107 1 12 Nut M12 x 1 5 8 8 Hex Jam F05027 4 1 13 Spinner T...

Page 29: ...6739 1 29 E Clip 4mm ID F05028 3 1 30 Shaft Metric Pawl Pivot 066738 1 31 Nut 5mm x 36mm Roll F05029 10 1 32 Pin 3mm x 18mm Roll F05029 11 1 33 Bolt M6 1 x 25 Socket Head F05020 22 1 34 Washer M6 Flat Class 4 F05026 1 1 Pawl Assembly Right Index 066737 1 35 Block M8 x 1 25 Index Adjustment 066743 1 36 Pawl 3 8 Pawl Index 066739 1 37 E Clip 4mm ID F05028 3 1 38 Shaft Metric Pawl Pivot 066738 1 39 N...

Page 30: ...sion 016187 TSC2 1 55 Overlayment Revision Decal 016200 1 56 Tool Set Correction 004754 1 57 Pin 3 16 x 2 Dowel F05012 148 1 58 Wrench 9 16 Combination 066760 1 59 Wrench 3 16 Hex P06147 1 60 Key 5mm Hex Wrench 066758 1 61 Key 3mm Hex Wrench 066759 1 62 Plate 2 Toothsetter Wear 077381 1 63 Bolt M5 8 x 12 Socket Head F05020 11 2 64 Ball 3 16 High Impact Polystyrene 060549 1 Manual BMT100 Operator s...

Page 31: ...st Blade Support S10611 6 4 Bolt 1 4 20 X 1 1 2 Hex Head Grade 2 F05005 5 6 5 Washer 1 4 SAE Flat F05011 11 6 6 Nut 1 4 20 Self Locking F05010 9 3 7 Nut 1 4 20 Wing F05010 13 3 EXTENSION KIT BLADE SUPPORT ARM A20912 1 1 Includes parts to extend the left and right blade support arms of the sharpener and toothsetter to support longer blades The rear support arms will not require an extension 1 8 Arm...

Page 32: ...l BMT100 2 Rev A 00 BMT100 3 Rev A 00 REF DESCRIPTION Indicates Parts Available In Assemblies Only PART NUMBER QTY STAND ASSEMBLY TOOTHSETTER OPTIONAL 066750 1 1 Post Weldment Toothsetter Stand 066754 1 2 Channel Toothsetter Stand Base 057901 1 1 14 9 10 13 11 12 2 3 4 5 6 6 4 5 5 4 7 8 4 7 7 8 8 BMT003 4 4 5 5 ...

Page 33: ... Full Thread 8 8 F05004 48 7 6 Nut M10 1 5 Hex Nylon Lock F05004 270 7 7 Bolt M6 1 x 14 Class 8 Hex Head F05020 7 3 8 Nut M6 1 0 Hex Nylon Lock F05010 200 3 9 Tube Weldment Slide 066757 1 10 Bracket Top Pivot 066746 1 11 Bolt M10 1 5 x 110 Class 8 Hex Head F05022 13 1 12 Washer 10mm Split Lock F05011 88 2 13 Bolt M10 1 5 x 30 Class 8 Hex Head F05022 3 2 14 Decal BMT100 Logo Stand 074171 1 ...

Page 34: ...cated with a light penetrating oil Remove the clamping assembly occasionally and clean any debris that may have collected between the clamping plates Apply grease to the fitting on the crank housing as needed so the crank turns easily Apply grease to the two clamp socket head bolts See Figure 5 1 FIG 5 1 BMT100 2 BMT008 8 Crank Housing Grease Fitting Clamp Socket Head Bolt 2 ...

Page 35: ...Maintenance Toothsetter Maintenance Maintenance BMT10013doc082115 5 2 5 FIG 5 1 BMT100 3 BMT001 8 Crank Housing Grease Fitting Clamp Socket Head Bolt 2 ...

Page 36: ...nce 5 1 O operation adjustments 3 4 blade installation 3 1 toothsetter operation 3 7 overview 1 1 R replacement parts 4 2 blade support arms 4 9 stand assembly 4 10 toothsetter assembly 4 3 4 6 S setup 2 1 blade support installation 2 5 toothsetter mount 2 1 INDEX ...

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