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Wood-mizer Accuset, Safety, Operation, Maintenance & Parts Manual

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Wood-mizer Accuset Safety, Operation, Maintenance & Parts Manual Download Page 77

Replacement Parts

Accuset Kit, Complete

Replacement Parts

AS00doc032519

4-1

4

SECTION 4 REPLACEMENT PARTS

4.1

Accuset Kit, Complete

REF

DESCRIPTION     

 (

 Indicates Parts Available In Assemblies Only)

PART #

QTY.

Order the two kits below to install Accuset to LT30/40/HD non-remote sawmills:

SENSOR KIT, ACCUSET TRANSDUCER FIELD-INSTALLED (2006+)

038587

 1

1 

Accuset kits no longer available (replaced with Accuset 2). 038587 was used for LT30 Rev. J8.01+, LT40 Rev. J9.01+, LT30 Super

Rev. J3.07+, LT40 Super Rev. J4.08+, LT30HD Rev. J9.01+, LT40HD Rev. K1.01+, LT30HD Super Rev. J8.08+ and LT40HD
Super Rev. J8.09+. This kit only included sensor and cables required. Kit 016791 was used for all previous revisions. This kit
included scale mount and pointer assembly. 052430 replaced 050952 originally supplied prior to Rev. E.00. New kit included con-
trol software to improve functionality. Use kit 036212 to retrofit up/down motor pulley and belt to use Rev. E.00 and newer Accuset
on Super sawmill models prior to LT30 Super Rev. J3.05, LT40 Super Rev. J4.06, LT30HD Super Rev. J8.06 and LT40HD Super
Rev. J8.07.

1

SENSOR KIT, ACCUSET TRANSDUCER FIELD-INSTALLED (PRE-2006)

016791 

1

1

Sensor Parts, 2006+ (

See Section 4.2

)

Sensor Parts. pre-2006 (

See Section 4.3

)

Template, Accuset Sensor Mount

035448

1

CONTROL KIT, ACCUSET FIELD-INSTALLED 2005

052430 

1

1

Control Parts (

See Section 4.5

)

Bag Assembly, Accuset Installation Kit

025050

1

Manual, Accuset Option

ASET-969

1

Summary of Contents for Accuset

Page 1: ...on Maintenance Parts Manual ASET for 97 LT30 40 HD rev A 00 E 06 Safety is our 1 concern Read and understand all safety information and instructions before oper ating setting up or maintaining this machine May 2000 Form 987 ...

Page 2: ... State of California to cause cancer and birth defects or other reproductive harm x Always start and operate the engine in a well ventilated area x If in an enclosed area vent the exhaust to the outside x Do not modify or tamper with the exhaust system x Do not idle the engine except as necessary For more information go to www P65warnings ca gov WARNING Drilling sawing sanding or machining wood pr...

Page 3: ...p Configuration 2 2 Auto Bump Rev E O4 Only 2 6 Other Settings 2 7 Restore Factory Defaults 2 15 2 2 Mode Selection 2 16 2 3 Using Auto Down Mode 2 18 2 4 Using Auto Up Mode 2 20 2 5 Using Pattern Mode 2 21 2 6 Using Reference Mode Rev B 00 Only 2 23 SECTION 3 ACCUSET TROUBLESHOOTING 3 1 3 1 Common Problems 3 1 3 2 Accuset Display Problems 3 4 Control Panel Replacement 3 4 Resetting the Accuset 3 ...

Page 4: ...nts Section Page 4 4 Sensor Assembly 4 7 Accuset Rev A 00 4 7 4 5 Control Assembly 4 9 Accuset Rev E 03 E 06 4 9 4 6 Control Assembly 4 11 Accuset Rev B 00 E 02 4 11 4 7 Control Assembly 4 13 Accuset Rev A 00 A 03 4 13 4 8 Cover Assembly 4 15 INDEX I ...

Page 5: ...rom the mill Remove the scales from the scale mounting bracket then set the scales and mounting hardware aside NOTE Sawmills manufactured after 11 00 have four threaded holes in the mast If your sawmill has the threaded holes skip to Sensor Installation See Section 1 2 If your sawmill does not have the threaded holes continue with this procedure 4 Position the supplied template on the sawmill vert...

Page 6: ... is necessary for proper mechani cal and sensor operation 6 Relocate the template 44 9 16 from the top of the mast tube and mark the two hole loca tions 7 Use the 3 7 32 drill bit provided to drill holes through one wall of the mast tube at all four locations 8 Thread all four holes with the 1 4 20 tap provided FIG 1 1 3H0816 NOTE Measurements are taken from top of mast to top of template Template...

Page 7: ...tion 1 3 if your mounting brackets do not look like the ones shown below 1 Install the magnet to the bracket with the provided 8 32 x 7 8 hex head bolts flat wash ers and nylon lock nuts Slide the magnet assembly onto the sensor the assembly will be secured later See Figure 1 2 FIG 1 2 3H0817 2C 8 32 Hex Nylon Lock Nut 2 8 SAE Flat Washer 4 Magnet Mounting Bracket Magnet 8 32 x 7 8 Hex Head Bolt 2...

Page 8: ...tallation Rev A 01 1 1 4 AS00doc032519 Installation Procedure 2 Install the 3 8 ID grommet to the upper mount bracket and install to the top of the sensor See Figure 1 3 FIG 1 3 3H0873 1 Upper Mount Bracket 3 8 ID Grommet Top Of Sensor ...

Page 9: ...ket of the sensor assembly around the two bolts behind the lock washers Slide the upper mounting bracket up or down as necessary so the bracket holes align with the holes in the mast Secure with the remaining two lock wash ers and hex head bolts Tighten all four mounting bolts Use large channel lock pliers on the transducer nut to turn the asssembly so the label is viewable See Figure 1 4 FIG 1 4 ...

Page 10: ...rter scales from the removed scale mount bracket Use the existing hardware to secure the scales to the provided scale mount bracket See Figure 1 5 Assemble the new scale mount bracket to the sawmill mast and secure the at the top with the existing hardware Leave the bottom loose until after the magnet assembly is installed FIG 1 5 3H0961 1 Bend tab up ...

Page 11: ...g bolts are tightened 6 Position the magnet assembly so the holes in the magnet mounting bracket align with the holes in the magnet mount block 7 Secure the magnet assembly to the mount block with the provided 1 4 20 x 3 4 hex head bolts and flat washers Adjust the assembly in the slotted holes so the magnet is centered around the sensor rod See Figure 1 6 FIG 1 6 3H0817 5 10 24 x 1 2 Hex Head Bol...

Page 12: ...1 7 Secure the bottom of the blade height scale assembly with the existing hardware Leave the nuts loose enough you can still move the scale assembly up or down Adjust the assembly until the blade height indicator shows the measurement noted before the old scale assembly was removed Tighten the mounting nuts Apply the appropriate decals supplied to the pointer mount plate 9 Connect the transducer ...

Page 13: ...AS00doc032519 1 9 1 10 Install the lower sensor guard See Figure 1 8 Place the cover in position behind the holes and secure with two bolts lock washers and flat washers provided FIG 1 8 3H0962 3 Lower sensor cover 1 4 20 x 1 2 hex head bolt lock washer and flat washer 2 each ...

Page 14: ...Installation Procedure Sensor Installation Rev A 01 1 1 10 AS00doc032519 Installation Procedure ...

Page 15: ...ded 1 4 20 x 3 4 flat socket head bolts to secure a mounting block to the clamp Note the orientation of the sensor mount clamp and mount ing block The clamp and block should be oriented as shown to ensure proper assembly to the sawmill The sensor should be oriented so the specification label faces away from sawmill bed Use one of the provided 1 4 20 x 1 socket head bolts to secure the clamp to the...

Page 16: ...gnet to the bracket with the provided 8 32 x 7 8 hex head bolts flat wash ers and nylon lock nuts Slide the magnet assembly onto the sensor the assembly will be secured later See Figure 1 10 FIG 1 10 3H0817 2C 8 32 Hex Nylon Lock Nut 2 8 SAE Flat Washer 4 Magnet Mounting Bracket Magnet 8 32 x 7 8 Hex Head Bolt 2 ...

Page 17: ...cure a mounting block to the clamp Note the orientation of the mount clamp and mounting block The clamp and block should be oriented as shown to ensure proper assembly to the sawmill Use one of the provided 1 4 20 x 1 socket head bolts to secure the clamp to the sensor See Figure 1 11 FIG 1 11 Upper Mount Clamp Note Orientation Mounting Block Note Orientation 1 4 20 x 1 Socket Head Bolt 1 4 20 x 3...

Page 18: ...the mast tube Loosen the upper or lower clamp bolts to adjust the mounts as necessary While the clamps are loose lower the sensor to allow access to the lower mounting bolts Reposition the sensor and retighten the clamp bolts after the assembly is bolted to the mast See Figure 1 12 FIG 1 12 Sensor Assembly 1 4 20 x 3 4 Flat Socket Head Bolts 4 3H0817 4C Loosen clamp bolts to move sensor down to in...

Page 19: ... the bracket and block If there is a gap use the provided extra 10 washers as necessary to fill the gap This will prevent bending of the scale bracket when the mounting bolts are tightened 7 Position the magnet assembly so the holes in the magnet mounting bracket align with the holes in the magnet mount block 8 Secure the magnet assembly to the mount block with the provided 1 4 20 x 3 4 hex head b...

Page 20: ...on lock jam nuts to secure the provided clear scale pointer to the new pointer mount plate Then use existing hardware to secure the pointer mount plate to the sawmill See Figure 1 14 10 Apply the appropriate decals supplied to the pointer mount plate FIG 1 14 Pointer Mount Plate 10 24 Hex Nylon Lock Jam Nut 2 Scale Pointer 10 24 Flat Socket Head Screws 3H0817 6 ...

Page 21: ...he front of the mill 3 Raise the cutting head to the 22 inch mark on the blade height scale 4 Turn the sawmill control box key to the OFF 0 position and remove the key 5 Unbolt and remove the top cover from the battery box and set aside Remove the nega tive battery terminal from the battery post to disconnect power from the mill Wrap a cloth or temporary insulating material around the terminal to ...

Page 22: ...olt and remove the top hinged cover from the control box Set aside 9 Remove the four plug screws and nuts from the top of the control box 10 Super models only Unbolt and remove the up down solenoid panel from the control box Leave all wires connected 11 Remove the plug from the 1 diameter hole in the top of the control box FIG 1 15 3H0849 1C Control Box Cover Rear Power Feed Panel newer Super mode...

Page 23: ...vided L shaped bar clamp to the top of the control box Position the bracket as shown Use the four provided 10 flat washers and 10 24 x 1 2 hex head bolts to loosely secure in place from the bottom do not tighten See Figure 1 16 FIG 1 16 3H0849 2B Bar Clamp 10 24 x 1 2 Hex Head Bolt 4 10 SAE Flat Washer 4 ...

Page 24: ...t and remove the up down drum switch handle from the right side of the control box Loosen the two drum switch mounting screws securing the up down drum switch to the control box 15 Proceed to Section 1 5 Wiring Installation for Super Sawmills or Section 1 6 Wiring Instal lation for Standard Sawmills FIG 1 17 3H0849 3 Anti Rotation Screw Drum Switch Mounting Screws Drum Switch Handle ...

Page 25: ...iring instal lation instructions found in Section 1 6 Wiring Installation for Standard Sawmills WARNING Before performing any service to the sawmill control box panel turn the key to the OFF position discon nect the negative battery lead and remove all rings watches etc Failure to do so may cause serious injury and machine damage See Figure 1 18 1 Remove the nut and the existing red upper harness ...

Page 26: ...beled MOTOR Secure with the provided 1 4 20 x 3 8 screw flat washer and self locking nut Connect the red wire removed from the top solenoid to the provided purple or red wire labeled MOTOR Secure with the provided 1 4 20 x 3 8 screw washer and self locking nut Slide one end of the provided 6 piece of rubber tubing over each connection Bend the rubber tubing over to prevent connections from contact...

Page 27: ...he wire 3 Install the red 12VDC wire to terminal 3 of Solenoid 4 or 5 For best results install to sole noid terminal with only one pre existing connection Be sure to leave the pre existing con nection in place To install remove the 5 16 hex nut and lock washer from solenoid terminal install ring terminal to solenoid terminal and replace lock washer and hex nut Tighten to secure Reinstall the side ...

Page 28: ...24 AS00doc032519 Installation Procedure 4 Locate the two wires connecting the up down solenoids to the up down drum switch Dis connect the wires from drum switch terminals 1 and 4 Wrap the loose end of each wire with electrical tape and place the wires out of the way ...

Page 29: ...follow the wiring installa tion instructions found in Section 1 5 Wiring Installation for Super Sawmills WARNING Before performing any service to the sawmill control box panel turn the key to the OFF position discon nect the negative battery lead and remove all rings watches etc Failure to do so may cause serious injury and machine damage 2 At the back of the up down switch locate the terminal wit...

Page 30: ...andard Sawmills 1 1 26 AS00doc032519 Installation Procedure 3 On the front of the up down drum switch disconnect the existing black upper harness wire from TRM4 Leave the black jumper wire connected to TRM4 See Figure 1 23 FIG 1 23 Terminal 4 3H0849 9 ...

Page 31: ...e black wire removed from TRM4 to the provided yellow or black wire labeled MOTOR Use the provided 10 24 x 3 8 screw flat washer and self locking nut to secure together Slide one end of the provided 6 piece of rubber tubing over each connection Bend the rubber tubing over to prevent connections from contacting each other and use a 6 wire tie to secure the rubber tubing in place Use a diagonal wire...

Page 32: ... have a 1 4 ring terminal connected to one end For standard model sawmills use the wire with the 10 fork terminal on the other end of the wire 5 Loosen the screw on terminal 2 of the up down drum switch Leaving any pre existing connections in place install the 10 fork to TRM 2 of the up down drum switch Retighten the screw to secure in place See Figure 1 26 FIG 1 25 FIG 1 26 3H0568 1 5 16 Ring Sup...

Page 33: ...to the ground stud and replace the washer and self locking nut Tighten the nut securely 2 Route the free ends of the black and red MOTOR wires black GND wire and the red 12VDC wire through the hole in the top of the control box 3 Temporarily place the Accuset control upright on top of the sawmill control box Leave all pre installed Accuset wires connected 4 Route the black Accuset wire labeled DRU...

Page 34: ...ain any existing connections See Figure 1 28 6 Connect the red Accuset DRUM DN wire to TRM4 on the front of the up down drum switch Be sure to maintain any existing connections 7 Rev C 00 Only Connect the red Accuset Power Filter wire to the BAT post of circuit breaker CB4 8 Rev D 02 E 02 Only Connect the red Transducer Power wire to the BAT post of circuit breaker CB4 FIG 1 28 Terminal 1 Terminal...

Page 35: ...Filter 1 1 Power Filter added Accuset Rev C 00 Circuit Breaker CB4 BAT Circuit Breaker CB4 BAT Ring Terminal Red Trans Pwr2 2 Transducer Power Adaptor added Accuset Rev D 02 E 02 Circuit Breaker CB4 BAT Circuit Breaker CB4 BAT Ring Terminal Red MOTOR MOTR Accuset Terminal MOTL Accuset Terminal Threaded Stud Tighten lock nut to 85 in lbs Black MOTOR MOTL Accuset Terminal MOTR Accuset Terminal Threa...

Page 36: ...d Motor Red 12VDC Blk Ground 3H0850 5C Blk Drum Up Red Drum Dn Up Dn Drum Switch TRM 1 Up Dn Drum Switch TRM 4 SUPER Models Only R e d P o w e r F i l t e r Circuit Breaker CB4 BAT Circuit Breaker CB4 BAT R e d T r a n s d u c e r P o w e r Ca pa cit or As se m bl y MOTR MOTL GND 12V Blk Motor Red Motor Red 12VDC Blk Ground 3H0850 1 NOTE Only wires for field installation are shown Leave all other ...

Page 37: ...onnected as is Blk Drum Up Red Drum Dn Up Dn Drum Switch TRM 1 Up Dn Drum Switch TRM 4 STANDARD Models Only R e d P o w e r F i l t e r Circuit Breaker CB4 BAT MOTR MOTL GND 12V Blk Motor Red Motor Red 12VDC Blk Ground 3H0850 6C NOTE Only wires for field installation are shown Leave all other wires connected as is Blk Drum Up Red Drum Dn Up Dn Drum Switch TRM 1 Up Dn Drum Switch TRM 4 STANDARD Mod...

Page 38: ...screws securing the drum switch to the control box Reinstall the drum switch handle Reinstall the anti rotation screw FIG 1 28 STANDARD MODELS ONLY ACCUSET REV A 00 B 01 MOTR MOTL GND 12V Blk Motor Red Motor Red 12VDC Blk Ground 3H0850 2 NOTE Only wires for field installation are shown Leave all other wires connected as is Blk Drum Up Red Drum Dn Up Dn Drum Switch TRM 1 Up Dn Drum Switch TRM 4 STA...

Page 39: ...the back of the Accuset control panel to the sawmill control box Use the four existing 10 24 x 3 8 self tapping screws removed when original cover was removed to secure the front of the Accuset control panel to the sawmill control box See Figure 1 29 14 Plug the cable from the transducer sensor into the connector in the back of the Accuset control box Route the cable along the back side of the con...

Page 40: ...h and hold the Down button first then push the Up button Pushing the Up and Down buttons simul taneously during startup will reset the Accuset programming to factory default settings prior to Rev E 00 only In Manual Mode the up and down arrow buttons have special functions You can enter configuration menus by pushing the Up button Pushing the Down button moves the saw head to the software revision...

Page 41: ...ial Setup If your sawmill is a Standard model the Accuset needs to be reprogrammed Follow the instructions below Turn the key switch off 0 Press and hold the Toggle button and turn the key switch to the accessory 3 position and select Standard from the menu See Figure 2 2 Procede to Startup Configuration 2 1 3 Startup Configuration Accuset controls on new sawmills are configured at the factory If ...

Page 42: ...e 2 3 To enter Configuration Menu 1 push the Up button while in Manual Mode FIG 2 3 Save Settings Other Settings Calibrate Head Set Kerf CONFIGURATION MENU 1 3H0821 1 HOURS Manual Pattern Manual Mode Auto Down Auto Up 0 00 34 6 3 4 Push UP button to enter Configuration Menu 1 ...

Page 43: ...eled Calibrate Head then the Adjust Gradient button to dis play the menu below See Figure 2 5 Push the Up or Down buttons until the Gradient Setting is the same as the sensor gradient shown on the sensor label use the number labeled us in Push the Save Now button to store the new Gradient Setting If you don t want to save the new set ting and want to return to the previously stored Gradient Settin...

Page 44: ...ess the button labeled Press at 12 inches or Press at 305mm The display will change to Head Calibrated Push the Save Settings button to store the new 12 inches setting and exit the Configuration Menu Adjust Offset Although you can use the Offset value to adjust the Accuset control it is recommended that you use the Press At 12 Inches setting to make this adjust ment The Offset value is provided fo...

Page 45: ...scroll to Change Language menu 3 See Figure 2 6 Push the unlabeled button third from the left to display the Debug menu below Push the Bump U button to toggle the Auto bump feature on AP TRUE and off AP FALSE Push the Toggle button to exit the Debug Menu Push the Up but ton for Configuration Menu 1 Select Save Settings then Save Now to store the Auto bump setting FIG 2 6 Portuguese Exit Config DC ...

Page 46: ...ter the Configuration Menu Press the Set Kerf button to display the menu below See Table 2 1 Recommended kerf settings for various blades are provided below These kerf setting values assume the teeth of the blade are set per factory specifications If you prefer a nominal kerf value of 125 3 mm can be entered and should be accurate enough for most applications Push the Set Kerf button and use the U...

Page 47: ... found in Configuration Menu 2 To display Configuration Menu 2 push the Up button while in Manual Mode to display Configuration Menu 1 Select Other Settings to display Configuration Menu 2 FIG 2 8 Change Language Analog Limits Unit of Measure PID Values CONFIGURATION MENU 2 3H0821 2 Save Settings Other Settings Calibrate Head Set Kerf CONFIGURATION MENU 1 Push Other Settings button in Configuratio...

Page 48: ...isplay Push the Change Language button and choose the desired language Push the Save Now or lan guage equivalent button to permanently store the new Language setting To return to the previously stored Language setting push Exit Config and turn the key switch to the off 0 position NOTE Rev A 00 A 03 only provide two language screens ...

Page 49: ...IG 2 8 Spanish English Other Languages Other Languages English French CHANGE LANGUAGE 2 CHANGE LANGUAGE 1 3H0821 12 Push Other Languages button to enter Language Menu 2 Portuguese Exit Config English CHANGE LANGUAGE 3 Push Other Languages button to enter Language Menu 3 ...

Page 50: ...ig and turn the key switch to the off 0 position See Figure 2 9 PID Proportional Integral Differential Motor Deadband Values These settings allow a technician to diagnose and fine tune the Accuset control for various environmen tal factors These settings are made at the factory and should not normally need adjusting by the operator IMPORTANT Before adjusting the Accuset calibration set tings make ...

Page 51: ... Integral Gain will be displayed and the up UP IGAIN and down DOWN IGAIN values can be adjusted as described above Differential Gain UP DGAIN and DOWN DGAIN Push the Select Next button again to display the Differential Gain values Adjust the up UP DGAIN and down DOWN DGAIN values as described above Motor Deadband Bias UP DEADBAND and DOWN DEADBAND Push the Select Next button again to display the M...

Page 52: ...the Differential Gain values Adjust the up DGU and down DGD values as described above Motor Deadband Bias DBU and DBD Push the Adjust gain button a third time to display the Motor Deadband values Adjust the up DBU and down DBD values as described above After adjusting all values push the Exit button Push the Save Now button to save any changes you made or press Exit Config to ignore any changes an...

Page 53: ...uset accuracy but will also slow down the speed at which the saw head moves to the desired increment setting The factory Kd setting is 35 To adjust the Kd setting press the Kd button then use the Up or Down buttons to raise or lower the value Adjust the Kd setting in intervals of 5 and check the perfor mance of the Accuset control If you reach the upper or lower Kd limit without achieving desired ...

Page 54: ...n the key switch to the off 0 position to return the PID Values to the previ ously stored settings Analog Limits These settings are used for troubleshooting diagnostics and should not be adjusted by the operator unless directed to do so by a qualified Wood Mizer service representative 2 1 6 Restore Factory Defaults Accuset Rev E 04 To return all Accuset settings the their factory default values pr...

Page 55: ... store sixteen different increment levels using the four numbered Increment Set tings buttons Each button stores four adjustable increment settings Push button 1 once for setting 1 Push button 1 a second time for setting 5 etc Auto Up Mode This mode references the current blade height and allows you to choose an increment to move the blade up The Accuset will automatically move the saw head up and...

Page 56: ...nces the bed surface and allows you to program up to six different increments calculated up from the bed The sixth top increment repeats itself up to the upper limit of the saw head travel The bottom increment indicates the size of the remaining cant when the pattern is complete Reference Mode This mode allows the operator to program up to four pre set locations along the saw head travel The facto...

Page 57: ...de position blade for trim cut Switch to Auto Down and make trim cut Cut first face as desired in Auto Down Mode then turn log Switch to Manual Mode and position blade for trim cut Switch to Auto Down and make trim cut Cut second face as desired in Auto Down Mode then turn log Switch to Manual Mode and position blade for trim cut Switch to Auto Down and make trim cut Cut third face as desired in A...

Page 58: ...sh the Down button to fine tune the setting to exactly 1 1 2 Push the Manual Mode button Push the Up button to display the Configuration Menu Choose Save Settings to enter the Save Settings menu then push Save Now Increment setting 7 is now 1 1 2 until you change the setting to something else Push the Auto Down button to return to Auto Down Mode if necessary Make the trim cut raise the saw head an...

Page 59: ...ration Using Auto Up Mode Setup Operation AS00doc032519 2 20 2 2 4 Using Auto Up Mode Auto Up Mode works exactly the same as Auto Down explained above except it controls the saw head movement in the up direction ...

Page 60: ...e rev 4 05 and later only As you scroll to each incre ment the previous increment setting will automatically be copied to the remaining incre ments below Accuset software rev 3 03 3 05 only As you scroll to each increment the previous increment setting will automatically be copied to the active increment Push the Up or Down buttons until the desired increment is obtained Remember to include blade ...

Page 61: ...ode Push the up down drum switch down and release The saw head will automatically stop at the first setting determined by the top pattern increment Make a cut raise the saw head and return the carriage for the next cut Push the up down drum switch down and release The saw head will stop at the setting for the next cut Repeat this procedure down this face of the log as desired Turn the log as you n...

Page 62: ...reference position Accuset will return to Manual Mode To change the stored setting for any of the four buttons move the saw head to the desired position Press the Toggle button to enter Reference Mode Push the button you wish to store the setting and then push Store Here Push the Toggle button to return to Manual Mode You can also change a setting by selecting one of the four Increment Setting but...

Page 63: ...ubleshooting section was developed assuming you have isolated the problem to the Accuset option Problems with the sawmill battery charging system circuit breakers solenoids and up down system can affect the Accuset option Refer to the sawmill trou bleshooting information to solve problems with these components A list of common Accuset problems is provided below Accuset Rev D 02 and later The trans...

Page 64: ...s for instructions If the lights are okay reset the Accuset See Section 3 2 2 Resetting the Accuset If the saw head still does not move up call Customer Service for assistance 6 Saw head does not move down but moves up Check the lower row of lights at the back of Accuset control panel See Section 3 3 Up Down Control Lights for instructions If the lights work properly reset the Accuset See Section ...

Page 65: ...he Accuset front panel 11Accuset does not switch from Manual Mode to Pattern Mode Rev A 00 A 03 only When this happens turn the key switch to the off 0 position Turn the key switch to the on 1 or accessory 3 position Check if the Accuset works properly If the problem reappears reset the Accuset to Factory Settings See Section 3 2 2 Resetting the Accuset Replace the Accuset front panel if necessary...

Page 66: ...he power light is off check the Accuset wire connections Wiggle the wire connec tions to check if the power light flickers Tighten the wire connections if necessary Check the up down circuit breaker located in the operator s control box if the light is still off Reset the up down circuit breaker as needed If the circuit breaker is okay call Customer Service for assistance 3 2 1 Control Panel Repla...

Page 67: ... instructions See Section SECTION 2 Setup Operation 3 2 2 Resetting the Accuset To reset the Accuset to Factory Settings 1 Turn the key switch to the off 0 position 2 Rev E 00 Press and hold the Toggle button Rev B 00 D 02 Press and hold the Up and Down buttons Rev A 00 A 03 Press and hold the Toggle and Manual buttons See Figure 3 2 FIG 3 2 REV E 00 HOURS Manual Pattern Manual Mode Auto Down Auto...

Page 68: ... display contrast if needed IMPORTANT Always readjust all the Accuset settings after resetting the unit See Sec tion 2 1 Control Setup of the Accuset manual for instructions FIG 3 2 REV B 00 D 02 FIG 3 2 REV A 00 A 03 HOURS Manual Pattern Manual Mode Auto Down Auto Up 0 00 34 6 3 4 SM0307 Press and hold buttons HOURS Manual Pattern Manual Mode Auto Down Auto Up 0 00 34 6 3 4 SM0286 Press and hold ...

Page 69: ...n The properly working control lights change while pushing the up down drum switch located on the right side of the sawmill control box When the up down drum switch is in the neutral position only the BR and BL lights should be on See Figure 3 3 Only the BR and BL lights are on when the up down drum switch is not in use If the Accuset works properly and the up down drum switch is pushed forward to...

Page 70: ...n the neutral position check the up down drum switch Inspect and tighten the up down drum switch wire connections If the saw head does not move up inspect the wire connections specific for UP direction If the saw head does not move down check the wire connections specific for DOWN direc tion Replace the up down drum switch if necessary If the up down drum switch is okay check the accessory circuit...

Page 71: ... necessary If the MOSFET panel has been replaced before check the MTRL and MTRR motor wire connections for correct location If no problems are found with the wire connections call Customer Service for assistance 6 If all the up down lights are off check the power light at the rear of the Accuset front panel If the power light is off See Section 3 2 Accuset Display Problems for instructions If the ...

Page 72: ...leshooting Up Down Control Lights 3 3 10 AS00doc032519 Accuset Troubleshooting 4 Remove the MOSFET panel from the sawmill See Figure 3 5 FIG 3 5 SM0285B 12VDC MT RR MT RL GND Aluminum Block 4 1 2 3 4 Connector Pins ...

Page 73: ...icate infinite resistance 8 Place the red meter lead to the 12VDC terminal and black meter lead to MTRL The meter should indicate infinite resistance 9 Place the red meter lead to the GND terminal and the black meter lead to one of the alu minum blocks on the panel The meter should indicate infinite resistance 10 Place the red meter lead to the MTRR terminal and the black meter lead to one of the ...

Page 74: ... one pin at a time The meter should indicate infi nite resistance The MOSFET panel is defective and needs to be replaced if any of the readings listed above are not correct 3 3 2 Replacing the MOSFET Panel WARNING Before performing any service to the sawmill control box panel turn the key to the OFF position discon nect the negative battery lead and remove all rings watches etc Failure to do so ma...

Page 75: ...ads are adjusted properly and the mast rails are clean and lubricated If the up down chain slide pads and mast rails are okay increase the PID values See Section 2 1 5 Other Settings of the Accuset operator s manual to adjust the settings prop erly If the new settings do not improve performance call Customer Service for assis tance 2 Jerky overshoot Check if the up down chain slide pads and mast r...

Page 76: ...d G Series serial communication enables diagnostic feedback at a convenient remote location Access to internal sensor conditions minimizes troubleshooting efforts and enables the development of more sophisticated controller diagnostic routines All of these features will simplify sensor installation and maximize operational productivity Green Red Description OFF OFF No power to sensor OFF ON Self d...

Page 77: ...nsor and cables required Kit 016791 was used for all previous revisions This kit included scale mount and pointer assembly 052430 replaced 050952 originally supplied prior to Rev E 00 New kit included con trol software to improve functionality Use kit 036212 to retrofit up down motor pulley and belt to use Rev E 00 and newer Accuset on Super sawmill models prior to LT30 Super Rev J3 05 LT40 Super ...

Page 78: ...ilable In Assemblies Only PART QTY TRANSDUCER ASSEMBLY ACCUSET 025019 1 1 Screw 1 4 20 x 5 8 Hex Head Bolt F05005 86 2 2 Washer 1 4 Split Lock F05011 14 2 3 Bracket Upper Sensor Mount 035560 1 4 Grommet 3 8 ID Rubber 025248 1 Sensor Assembly Accuset Transducer 025246 1 1 2 3 4 5 10 11 6 7 8 9 12 13 14 15 16 17 18 19 20 21 3H0962B 13 22 23 24 25 ...

Page 79: ...Pre 12 05 003183 3 1 22 Cover Weldment Lower Accuset Sensor 12 05 038987 1 Cover Weldment Lower Accuset Sensor Pre 12 05 038987 1 23 Washer 1 4 SAE Flat F05011 11 2 24 Washer 1 4 Split Lock F05011 14 2 25 Bolt 1 4 20 x 1 2 Hex Head F05005 15 2 Instruction Sheet Lower Accuset Sensor Cover Retrofit 003184 1291 1 CABLE KIT TRANSDUCER 5 REPLACEMENT 036904 1 Cable Assembly 5 Foot Transducer Interface 0...

Page 80: ...et Rev A 01 E 00 REF DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY TRANSDUCER ASSEMBLY ACCUSET 025019 1 1 Screw 1 4 20 x 5 8 Hex Head Bolt F05005 86 2 2 Washer 1 4 Split Lock F05011 14 2 1 2 3 4 5 10 11 6 7 8 9 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 3H0873F 13 27 28 29 30 ...

Page 81: ... Sensor Magnet Mounting 035444 1 15 Magnet Balluff Transducer 038658 3 1 Magnet MTS Transducer 024876 3 1 16 Screw 8 32 x 7 8 Hex Head F05004 182 2 17 Screw 10 24 x 1 2 Hex Head F05004 27 4 18 Washer 10 SAE Flat F05011 18 4 19 Block Sensor Magnet Mounting 035440 1 20 Bolt 1 4 20 x 3 4 Full Thread Hex Head F05005 1 2 21 Washer 1 4 SAE Flat F05011 11 2 Wire Tie 3 16 x 10 Black UV F05089 8 3 CABLE KI...

Page 82: ...pplied prior to 9 05 to provide longer wire lead 3 Use 038658 Magnet to service Balluff transducer if retrofitted after 2 06 Use 024876 Magnet to service original MTS transducers 4 Bent pointer assembly 038591 replaces pointer assembly 016736 12 05 Bent design allows adjustment of pointer toward blade scales 5 Bent steel pointer 038585 replaces steel pointer 017805 12 05 and clear pointer 035447 5...

Page 83: ...ccuset Rev A 00 REF DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY TRANSDUCER ASSEMBLY ACCUSET 025019 1 1 Screw 1 4 20 x 3 4 Flat Socket Head Cap F05005 70 8 2 Plate Sensor Adapter 035438 1 2 5 5 1 2 1 3 4 17 19 18 21 20 6 7 8 9 10 11 3H0820B 1 2 1 12 13 15 14 16 22 23 24 25 ...

Page 84: ...ALE PAINTED W11996 1 18 SCREW 10 24 X 3 8 FLAT SOCKET HEAD F05004 181 2 19 POINTER ACCUSET CLEAR SCALE 035447 4 1 20 NUT 10 24 HEX NYLON LOCK JAM F05010 168 2 21 PLATE ACCUSET POINTER MOUNT PAINTED 035446 1 COVER KIT LOWER ACCUSET SENSOR PRE 12 05 003183 5 1 22 Cover Weldment Lower Accuset Sensor Pre 12 05 038988 1 23 Washer 1 4 SAE Flat F05011 11 2 24 Washer 1 4 Split Lock F05011 14 2 25 Bolt 1 4...

Page 85: ...Assembly Accuset Mosfet 024768 1 1 3 Gasket Accuset Mosfet Panel 024869 1 4 Screw 10 24 x 1 2 Phillips Head F05015 17 16 5 Screw 8 32 x 1 2 Phillips Head F05015 18 4 6 Harness Assembly Accuset P4 024867 1 7 Gasket Accuset P4 Harness Panel 024871 1 Panel Accuset Front 2006 052436 N 1 1 8 Panel Assembly Accuset Front 2006 052699 1 9 Gasket Accuset Front Panel 024870 1 Instruction Sheet Accuset Confi...

Page 86: ... HEAD F05005 17 4 12 BRACKET ACCUSET HOLDOWN CLAMP 015296 1 13 WASHER 10 SAE FLAT F05011 18 4 14 BOLT 10 24 X 1 2 HEX HEAD F05004 27 4 15 CONDUIT 5 8 SPLIT LOOM HIGH TEMP 024323 62 8 in 16 TIE WRAP 3 16 X 6 BLACK UV F05089 3 2 1 Control Assembly 052428 Mosfet Panel Assembly 024768 and Front Panel Assembly 052436 N no longer available Upgrade to Accuset 2 with Kit 052972 ...

Page 87: ...Assembly Accuset Mosfet 024768 1 1 3 Gasket Accuset Mosfet Panel 024869 1 4 Screw 10 24 x 1 2 Phillips Head F05015 17 16 5 Screw 8 32 x 1 2 Phillips Head F05015 18 4 6 Harness Assembly Accuset P4 024867 1 7 Gasket Accuset P4 Harness Panel 024871 1 Panel Kit Accuset Front 2005 052436 1 1 8 Panel Assembly Accuset Front 2005 052426 1 9 Gasket Accuset Front Panel 024870 1 Instruction Sheet Accuset Con...

Page 88: ...it 052972 Control assembly 052428 replaced 050950 originally supplied prior to Rev E 00 Assembly included control software to improve functionality Required new up down motor pulley and belt combination for sawmills equipped with Ac cuset revisions prior to B 00 except G25 For D33 G36 prior to LT30 Rev J4 04 LT40 Rev J5 04 LT30HD Rev J5 04 and LT40HD Rev J6 04 use pulley belt kit 036213 For D42 G3...

Page 89: ...l Assembly Accuset Mosfet 024768 1 1 3 Gasket Accuset Mosfet Panel 024869 1 4 Screw 10 24 x 1 2 Phillips Head F05015 17 16 5 Screw 8 32 x 1 2 Phillips Head F05015 18 4 6 Harness Assembly Accuset P4 024867 1 7 Gasket Accuset P4 Harness Panel 024871 1 8 Panel Assembly Accuset Front 024769 1 1 9 Gasket Accuset Front Panel 024870 1 Harness Assembly Accuset Control Power 024866 1 10 Gasket Accuset Cont...

Page 90: ...DUIT 5 8 SPLIT LOOM HIGH TEMP 024323 62 8 in 2 16 TIE WRAP 3 16 X 6 BLACK UV F05089 3 2 1 Control Assembly 024770 Mosfet Panel Assembly 024768 and Front Panel Assembly 024769 no longer available Upgrade to Ac cuset 2 with Kit 052972 Control assembly replaced with new control for improved durability accuracy and funtionality Rev B 00 Upgrade to new control box required new up down pulley and belt c...

Page 91: ...ly supplied prior to Rev A 03 4 3 WASHER 1 4 SAE FLAT F05011 11 16 4 NUT 1 4 20 HEX HALF NYLON LOCK F05010 156 8 5 ARM ACCUSET COVER LINK 016704 2 6 BOLT 5 16 X 1 2 SHOULDER 1 4 20 THREAD F05006 69 4 7 WASHER 5 16 SAE FLAT F05011 17 4 8 WASHER 5 16 BELLEVILLE F05011 93 4 9 BUSHING 5 16 ID X 3 8 OD X 1 4 LONG BRONZE 016655 4 10 WASHER 5 16 FLAT NYLON F05011 92 4 11 WASHER 1 4 FENDER F05011 12 4 1 2...

Page 92: ... 2 16 pattern mode 2 21 reference mode 2 23 R replacement parts complete kit 4 1 control assembly 4 9 4 11 4 13 cover assembly 4 15 sensor assembly 4 2 4 4 4 7 S setup auto bump 2 6 contrast adjustment 2 2 control setup 2 1 model configuration 2 2 other settings 2 7 restore defaults 2 15 startup configuration 2 2 T troubleshooting 3 1 accuracy problems 3 13 common problems 3 1 display problems 3 4...

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