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Fitting
Instruction
s
TOWBAR
For Honda Jazz 2015-
HN72U
MATERIALS
A
1
Main Crossbar
C
1
L/H Sidearm.
D
1
R/H Sidearm.
E
2
Bent Reinforcing Brackets.
G
2
Spacer Plates.
SP
2
Spacer Washers and bush 25 O/D 18c/o
H
4
M12 x 35 x1.75 Bolts, lock washers, flat washers (30O/D) cage nuts and retainers.
J
4
M10 x 30 x 1.5 Bolts, Flat washers x 2 and Nyloc nut.
K
6
M12 x 35 x 1.75 Bolts, Flat washers x 2 and Nyloc nut.
L
1
M12 x 80 x 1.75 Bolt, Flat washers x 2 and Nyloc nut.
ZN
1
Neck Option.
ZE
1
Electrical Plate.
Note:
This towbar must be used with either a Witter Towball (part number Z11) or Class A50-1 or A50-X towball, which
dimensionally conforms to A50-
1 with a ‘D’ and 'S' value greater than or equal to that of the towbar.
FITTING
1.
To remove bumper. Undo fixings inside wheel arches and along lower face of bumper.
2.
Remove light clusters, gently pull bumper from clips starting from the wheel arch to light the clusters.
3.
Remove parking sensor connections (if fitted) remove undertray and lower exhaust to access mounting points.
4.
Remove
“crash cans” to reveal chassis ends. These will require cutting to open up chassis for side arms
“C”
and
“D”
to fit inside, the chassis ends are marked for cutting.(ensure any cut material is rust protected after fitting.
5.
Fit Side arms
“C”
&
”D”
with assembled cage nuts and parts
“G”
into chassis and loosely attach to vehicle using
fixings
“H”
6.
Loosely attach part
“A”
with fixings
“K” “J”
&
“X”
along with part
“E”
.Fit fixing
“L”
at the towing eye using the
spacers
“SP”
between the left hand centre profile and the towing eye
,
7.
Fully tighten all fixings ensuring the towing eye spacer/bush and washers are in the correct orientation.
8.
Cut bumper as per drawing below,
NOTE:
a larger cut will be required for the retractable electrical plate
option
9.
Fit desired neck option “ZN” and electrical plate “ZE”..
Recommended torque settings:
Grade 8.8 bolts:
M8 - 24Nm,
M10 - 52 Nm, M12 - 80 Nm, M14 - 130 Nm, M16 - 200
Nm
Grade 10.9:
M12
– 120Nm, M10 – 70Nm M8- 35Nm
