Wittenstein Alpha TP+ Assembly Instructions Manual Download Page 5

TP

+

General safety instructions

Revision: 03

2022-D036009

en-3

2.5

General safety instructions

Suspended loads can fall and can cause serious injuries and even 
death.

Only use hoisting equipment and transports with sufficient capacity.

Do not stand under suspended loads.

Objects flung out by rotating components can cause serious injury 
and death.

Remove objects and tools from the gearhead before putting it into 
operation.

Remove/Secure the shaft key (if available) if the gearhead is operated 
without attachments on the output/drive side.

Rotating components on the gearhead can pull in parts of the body 
and cause serious injuries and even death.

Keep a sufficient distance to rotating machinery while the gearhead is 
running.

Secure the machine against restarting and unintentional movements 
during assembly and maintenance work (e.g. uncontrolled lowering of 
lifting axes).

A damaged gearhead can cause accidents and injury.

Never use a gearhead that has been overloaded to due misuse or a 
machine crash (see chapter 2.3 "Reasonably predictable misuse").

Replace the concerned gearhead, even if external damage is visible.

Lubricants are flammable.

Do not spray with water to extinguish.

Suitable extinguishing agents are powder, foam, water mist, and carbon 
dioxide.

Observe the safety instructions of the lubricant manufacturer.

Hot gearhead housing can cause serious burns.

Touch the gearhead housing only when wearing protective gloves or 
after the gearhead has been at standstill for some time.

Solvents and lubricants can cause skin irritations.

Avoid direct skin contact.

Loose or overloaded screw connections can damage the gearhead.

Use a calibrated torque wrench to tighten and check all screw 
connections for which a tightening torque has been specified.

All gearheads are permanently lubricated by the manufacturer with 
synthetic gear oil (polyglycols) or with a grease (see identification 
plate).

Do not mix polyglycols with mineral oils.

Summary of Contents for TP+

Page 1: ...2022 D036009 03 2022 D036009 Revision 03 TP Assembly Instructions...

Page 2: ...lter Wittenstein Stra e 1 D 97999 Igersheim Tel 49 7931 493 10900 Fax 49 7931 493 10903 E mail service alpha wittenstein de WITTENSTEIN alpha GmbH 2012 This documentation is copyright protected WITTEN...

Page 3: ...sport of gearheads up to and including size TP 050 5 3 2 Transport of gearheads as of size TP 110 5 3 3 Preparations 5 3 4 Mounting the motor onto the gearhead 5 3 5 Mounting the gearhead to a machine...

Page 4: ...ly next to or under the foodstuff area 2 3 Reasonably predictable misuse Any usage that exceeds the maximum permitted speeds torques and temperature is considered a misuse and is therefore prohibited...

Page 5: ...g axes A damaged gearhead can cause accidents and injury Never use a gearhead that has been overloaded to due misuse or a machine crash see chapter 2 3 Reasonably predictable misuse Replace the concer...

Page 6: ...rectified Solvents and lubricants can pollute soil and water Use and dispose of cleaning solvents as well as lubricants appropriately Maintenance work At startup First time after 500 operating hours o...

Page 7: ...iping off the clamping hub Clean De grease the following components with a clean and lint free cloth and grease dissolving non aggressive detergent All fitting surfaces to neighboring components Cente...

Page 8: ...orque for the clamping bolt H according to the material of the clamping ring I Clamping bolt for steel clamping ring Property class 12 9 Clamping bolt for aluminum clamping ring Property class 8 8 For...

Page 9: ...ble tools and equipment for assembly Improper use can cause damage to the gearhead Make sure that the ambient temperature does not drop below 15 C or exceed 40 C and the operating temperature does not...

Page 10: ...11 11 x 14 14 x 19 M4 M5 M6 3 4 5 4 1 9 5 14 2 8 5 6 9 5 100 10 2 stage x 11 11 x 14 M4 M5 3 4 4 1 9 5 2 8 5 6 80 010 1 stage x 14 14 x 19 19 x 24 M5 M6 M8 4 5 6 9 5 14 35 5 6 9 5 23 120 20 2 stage x...

Page 11: ...gn TP Bore mm Quantity x diameter x mm For screw size property class Tightening torque Nm 004 MF 79 8 x 4 5 M4 12 9 4 55 010 MF 109 8 x 5 5 M5 12 9 9 025 MF 135 8 x 5 5 M5 12 9 9 050 MF 168 12 x 6 6 M...

Page 12: ...x M5 x 7 9 010 MF 50 8 x M6 x 10 15 4 025 MF 63 12 x M6 x 12 15 4 050 MF 80 12 x M8 x 15 37 3 110 MF 125 12 x M10 x 20 73 4 300 MF 140 12 x M16 x 31 310 500 MF 160 12 x M20 x 31 604 010 MA 50 12 x M6...

Page 13: ...tp www wittenstein alpha de 3 14 Supplementary information Consult our Customer Service department if the gearhead is older than a year You will then receive the valid performance data The complete op...

Page 14: ...X 2022 D016962 Revision 01 WITTENSTEIN alpha GmbH Walter Wittenstein Stra e 1 97999 Igersheim Germany Tel 49 7931 493 12900 info wittenstein de WITTENSTEIN being one with the future www wittenstein al...

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