Winterwarm DXB 100-3 Instruction Manual Download Page 1

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Instruction manual DXB heater

page 1

Instruction manual

DXB Heater

Ver GB 506j

YOU MUST READ THIS DOCUMENT BEFORE COMMENCING INSTALLATION.
INSTRUCT THE USER ONCE TAKEN INTO USE AND KEEP THIS DOCUMENT
NEAR THE APPLIANCE

Date: 09-11-2016

Version: GB 506j

Heaters on Fuel: Diesel or kerosene

Summary of Contents for DXB 100-3

Page 1: ...ruction manual DXB Heater Ver GB 506j YOU MUST READ THIS DOCUMENT BEFORE COMMENCING INSTALLATION INSTRUCT THE USER ONCE TAKEN INTO USE AND KEEP THIS DOCUMENT NEAR THE APPLIANCE Date 09 11 2016 Version GB 506j Heaters on Fuel Diesel or kerosene ...

Page 2: ...HEATER 6 4 2 CONNECTING THE FUEL SUPPLY 7 4 3 ELECTRICITY SUPPLY 8 4 3 1 230Vac supply 8 4 3 2 Thermostat connection 8 4 3 3 Thermostat cable 8 4 3 4 ON OFF thermostat signal 8 4 4 CONTROLLING THROUGH AN INTERFACE WITH EXTRA CONNECTIVITY 9 4 5 CHECKS BEFORE TAKEN INTO OPERATION 10 5 FUNCTION OF THE HEATER 10 5 1 FUNCTION SERVICE RESET BUTTON ON THE HEATER 10 5 2 HEAT DEMAND 11 5 3 DELAYED START 11...

Page 3: ...cal injury or direct damage to product animals or the environment Warning Information Tip 2 2 Symbols on the appliance Warning which refers to the manual for information on the component on or next to which the warning is positioned Warning of the potential hazard of electric shock Safety grounding 2 3 Warnings Keep this manual in a safe place near the heater so that you can consult the manual whe...

Page 4: ...started automatically which may pose a risk to people or animals in the vicinity of the heater Therefore you should always observe the prescribed minimum distances between the heater and people animals and crops refer to Mounting the heater O2 is used during combustion and converted amongst others to CO2 Too much CO2 in the air may be harmful to people animals and crops Therefore you should always...

Page 5: ...se contain high amounts of sulphur that could be harmful 2 8 Use in a poultry shed When cleaning and disinfecting a poultry shed in which a heater has been placed or when spreading sawdust the following precautions should be taken Failure to take these precautions will give rise to a risk of explosion or fire Take the following into account when using the heater in a poultry shed The CO2 content m...

Page 6: ...cifications Take the following into account when installing the heater Attach chains to the four hook eyes and suspend the heater Make sure the heater is positioned horizontally otherwise it will not operate properly Do not connect the heater to an air duct as this has a negative effect on its performance Take into account the minimal distances between the heater and people animals and crops 5 m o...

Page 7: ...d 2 bar The suction height of the heater oil pump is a maximum 3 metres Single oil pipe figure If the oil heater is connected to a single oil pipe a flow control such as tigerloop should be fitted Position the flow control higher than the oil tank in relation to the tank running dry Do not fit the supply and return lines higher than the flow control to the tank This prevents the formation of air b...

Page 8: ... earth Ensure the plug or switch is located within a 2 m radius of the heater and the plug can be removed easily and quickly from the socket 4 3 2 Thermostat connection The heater can be controlled in 2 ways 1 Controlled by an ON OFF signal 2 controlled trough a bus system by an external interface 4 3 3 Thermostat cable Always use for the thermostat the right cable Cable specification signal cable...

Page 9: ...e ON OFF demand Reset Ventilation only Error signal Flame signal This interface can control up to 8 heaters at the same time Connect the communications wires to clamps 7 and 8 Bus Port Change the settings from the switches on the control unit in the heater Each heater needs its own unique number to recognise the heater by the interface to be set with the micro switch S2 The switch S3 has to be set...

Page 10: ... of the flame does not arise or is to low the heater will not function CO value and CO2 readings in the combustion air too high a level of CO and or CO2 in an enclosed space can be harmful to people animals and crops You should therefore always verify that the CO value and the CO2 content in the flue gas comply with the requirements refer to Measuring combustion values General heater operation 5 F...

Page 11: ...heater error A x can be reset by pushing the service reset button for 1 second Every hour the heater performs a safety shut down After this shutdown the heater wil restart automatically 5 3 Delayed start Often more than one heater are connected to one control unit When all the units are starting on at the same time a pressure drop in the fuel supply and electrical power supply can occur This may r...

Page 12: ...ntrol HC reset of heater service mode function Lay out print board J2 Fuse 5AT J4 J8 U11 S1 J12 J6 S2 S3 J9 T2 J15 J7 0 1 1 2 3 4 5 6 7 8 on Argus vision J2 Main power connection 230V J4 Connection for fuel valve and the N for system fan relay J6 Connection for room thermostat appliance recognition J7 LDS photocell flame sensor J8 Fase for system fan relay and ignition transformer J9 Not used J12 ...

Page 13: ... access panel switch on the oil supply and switch on the heater 5 Start heating manually by pressing the button on the operation panel 6 Give the heater 5 minutes to warm up 7 Check that the oil pump corresponds with the nominal oil pump pressure see Specifications 8 Make a note of the value measured as a reference for the next measurement 9 If the oil pump pressure does not correspond with the pr...

Page 14: ...lue 6 Measure the CO2 percentage in the flue gas 7 Record the CO value reading and the CO2 percentage as a reference for the next measurement 8 If the CO value exceeds 15 ppm or if the CO2 percentage does not correspond to the specified percentage refer to theCO2 percentages average ambient temperature 20 C a Check CO2 percentage if deviates by more than 1 check the pump pressure also check the fu...

Page 15: ... to blow the parts clean especially the inside and outside of the body fan blades fan motor vane switch 2 Remove all dust from the motor as the layer of dust acts as insulation which can cause the motor to overheat 3 Use a brush to remove any caked on dust 4 Clean the burner unit refer to Cleaning the burner unit 5 Put the Power back on and let the heater heat for a while so that if any dust parti...

Page 16: ... heater 4 Clean the swirl plate 1 and the ignition electrode 2 5 Make sure the burner unit adjustments correspond with the electrode distance dimensions See figure above 6 Check that the oil system is leak free and does not contain air and that all hoses are attached correctly 7 Replace the burner unit retighten the wing nut and close the access panel Clean the various parts with a soft brush a cl...

Page 17: ... with the technical details in the back of this manual for the proper diameters from the nozzles and the right pump pressure When everything is assembled again make the following checks Open the fuel valve and check whether the heater and the hoses are tight and leak free and do not contain air If the heater has been moved check whether the hoses are connected properly Connections that slip off or...

Page 18: ... 8 Ignition cable GD3400 GD3400 GD3400 9 Ignition electrode IP3934 IP3934 IP3934 10 Nozzle Diesel Paraffin kerosene IP3249 IP3251 IP3232 11 Burner stabilizer GD200667 GD200667 GD200667 12 C cone GD2810 GD2810 GD2810 13 After burner plate assembly GD2812 GD2812 GD2812 14 LDS photocell flame sensor GD3380 GD3380 GD3380 15 Burner control unit GD5904 GD5904 GD5904 16 Fan relay IK5200 IK5200 IK5200 17 ...

Page 19: ...ause 1 No flame Cause 2 A 4 Blinking Too many flame failures Too many flame failures on ionization Cause 1 5 A 5 Blinking Internal error Too many problems with power supply Try other Fase if possible Control unit defective change control unit A 6 Blinking Internal error Too many problems with power supply Try other Fase if possible Control unit defective change control unit A 7 Blinking Flame Flam...

Page 20: ...power or is blocked Check the fan motor relay Cause 7 System fan runs Check if the fan is dirty Check if the vane switch can move freely Check the wiring from the vane switch Check if the heater is extremely dirty Check if the supply voltage to the heater is sufficient Check the fan motor relay Case 8 Selection resistance error Check the appliance recognition part replace if necessary Case 9 Reset...

Page 21: ...l OFF and S3 to 1 Fane switch R 20K R 20K LDS flame sensor 166DL_xxxxx 166 W2 DL IP 5904 WLE 2 10 4 5 1 3 9 8 black black 11 blue K1 14 11 M1 A2 A1 10 11 Fan Fan relay 3 4 5 9 1 2 6 7 13 14 Ignition Transformer 10 Remove relay 8 230V 24V K2 5 6 TR2 F3 T0 05A 5 1 Thermostat relay 11 14 PE L N 10 N L 230 Vac L N L N L N 11 12 13 14 15 16 17 F3 T0 05A Bus Port 8 7 7 8 Standard setting Room thermostaa...

Page 22: ...lar directives with which the heater complies Low Voltage Directive 2006 95 EC EMC Directive 2004 108 EC CE statement On request Fuel DXB 75 Kerosene DXB 75 Diesel DXB 100 Kerosene DXB 100 Diesel DXB 120 Kerosene DXB 120 Diesel nominal oil consumption 7 5 l h 7 5 l h 10 1 l h 9 8 l h 12 1 l h 11 7 l h nominal oil consumption 6 0 kg h 6 4 kg h 8 13 kg h 8 3 kg h 9 7 kg h 10 0 kg h Nozzle atomiser 5...

Page 23: ...Instruction manual DXB heater page 23 10 Declarations ...

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