background image

13

REV C

OPM-107

GENERATOR CARE

Proper care and maintenance of the generator is necessary to ensure a 

long trouble free life.

EXERCISING THE GENERATOR

The generator should be operated every three to four weeks. It should 

be operated for a period of time sufficient to warm the unit up and to 

dry out any moisture that has accumulated in the windings. If left, this 

moisture can cause corrosion in the winding. Frequent operation of the 

engine-generator set will also ensure that the set is operating properly 

should it be needed in an emergency.

GENERATOR MAINTENANCE

Any major generator service, including the installation or replacement 

of parts, should be performed only by a qualified electrical service 

technician. 

USE ONLY FACTORY APPROVED REPAIR PARTS.

  A. Bearing - The bearing used in these generators is a heavy duty, 

    double sealed ball bearing. They require no maintenance or 

  lubrication.

  B. Receptacles - Quality receptacles have been utilized. If a 

    receptacle should become cracked or otherwise damaged, 

    replace it. Using damaged or cracked receptacles can be both 

    dangerous to the operator and destructive to the equipment.

CLEANING

Remove dirt and debris with a cloth or brush. DO NOT use high 

pressure spray to clean either the engine or the generator. The high 

pressure spray could contaminate the fuel system and the generator 

components.

1. Keep the air inlet screen on both the engine and generator free of 

any dirt or debris to ensure proper cooling. At least yearly, remove 

the blower housing on the engine and clean the chaff and dirt out of 

the engine cooling fins and fly wheel. Clean more often if necessary. 

Failure to keep these areas clean may cause overheating and 

permanent damage to the unit.

2. Periodically clean muffler area to remove all grass, dirt, and 

combustible debris to prevent a fire.

3. On engine mufflers equipped with spark arresters, the spark arrester 

must be removed every 50 hours for cleaning and inspection. Replace 

if damaged.

WARNING: EQUIPMENT DAMAGE

Never start or run the engine with the air filter removed.

  A. Remove the cover.

  B. Remove the wing nut.

  C. Remove the filter element.

  D. Check the rubber seal is undamaged.

  E. To loosen debris, gently tap the air filter on a hard surface. If the 

    air filter is excessively dirty replace with a new filter. You can use 

    pressurized air (not to exceed 30 psi) to clean the filter. Always 

    blow the compressed air from inside to the outside.

  F. Clean the dirt from the inside of the air cleaner body and cover. 

    Reinstall the filter in housing. Tighten the wing nut securely.

  G. Install and secure the cover.

  H. Remove and clean the pre-filter if clogged.

Summary of Contents for W6010DE

Page 1: ...WINCO INC 225 S CORDOVA AVE LE CENTER MN 56057 SALES DEPT 507 357 6821 SERVICE DEPT 507 357 6831 www wincogen com INSTALLATION AND OPERATORS W6010DE I J K GENERATOR MANUAL...

Page 2: ...6 UNPACKING LUBRICATION OIL RECOMMENDATIONS DIESEL FUEL BATTERY INSTALLATION 7 LIFTING EYE INSTALLATION 8 SERVICING BATTERIES BATTERY CHARGING INITIAL START UP 9 BASIC OPERATION STARTING HINTS STOPPI...

Page 3: ...that you carefully read and follow the operating instructions in this manual Should you experience a problem please follow the Troubleshooting Tables near the end of this manual The warranty listed i...

Page 4: ...which if not avoided will result in death or serious injury This signal word is to be limited to the most extreme situations WARNING WARNING indicates a potentially hazardous situation which if not av...

Page 5: ...d starting load such as an air compressor it will require more starting current If it is connected to a light load or no load such as a power saw it will require less starting current The exact requir...

Page 6: ...s added to the engine by removing the oil cap and adding oil at this point After filling the crankcase to the proper level be sure you properly tighten the oil fill cap NOTE This engine generator must...

Page 7: ...ce Lead acid batteries contain sulfuric acid which causes severe burns If acid contacts eyes skin or clothing flush well with water For contact with the eyes get immediate medical attention CAUTION Do...

Page 8: ...wn with an acid neutralizing agent A common practice is to use a solution of one pound of bicarbonate of soda baking soda to one gallon of water The bicarbonate of soda solution is to be added until t...

Page 9: ...to its full capacity than when running no load The slight variation in speed also affects the frequency of the output current This frequency variation has no appreciable effect in the operation of mo...

Page 10: ...e engine extending its life Receptacles have been provided to allow loads to be connected to the generator The loads should be added one at a time If a large motor is being started or multiple motors...

Page 11: ...bution system 1 These engine generator sets are designed for portable heavy duty commercial use Receptacles are provided on the control panel to permit 120 and 240 Volt portable appliances and tools t...

Page 12: ...hes from the paper Lightly and repeatedly tap the element on a hard surface to eliminate all excess dirt ENGINE CARE MAINTENANCE SCHEDULE If engine use is infrequent every year If engine use is infreq...

Page 13: ...pray to clean either the engine or the generator The high pressure spray could contaminate the fuel system and the generator components 1 Keep the air inlet screen on both the engine and generator fre...

Page 14: ...or field Defective capacitor Circuit breaker trips Defective load Defective receptacle Excessive load GFCI type of load i e a building with bonded neutral Voltage too high Engine speed is too high Gen...

Page 15: ...DIAGRAM 72 1 5 725 1 1 1 1 1 1 1 1 1 1 0 1 875 72 5281 803 5 0867 5 029 1 211 7 1 72 67 1 8 1 5 1 0867 167 25 67 1 21 3257 86 03 92 7 1 0 25 03 92 7 1 0 03 92 7 1 0 03 6 1 32 386 87721 5 8 7 5 56 03 3...

Page 16: ...e consumables or labor This warranty does not cover travel time mileage or labor for removal or re installation of WINCO product from its application Normal wear and tear Costs of rental equipment WIN...

Reviews: