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10

REV C

OPM-107

LOAD vs. OUTPUT

Generator 

Load

Speed 

(RPM)

Frequency 

(Hz)

Voltage

120V 

Recpt

240V 

Recpt

None

3690

61.5

125V

258V

Half

3600

60.0

120V

240V

Full

3510

58.5

115V

230V

The speed of the engine was carefully adjusted at the factory so that 

the generator produces the proper voltage and frequency. For normal 

usage, the speed setting should not be changed. If the generator is 

being run continuously on a very light load, it is often advisable to lower 

the operating speed slightly. 

The engine will govern itself at full speed. Intentionally overriding the 

governor and operating the generator at low voltage may damage both 

the generator and any load connected to it. Running the engine at 

excessively high speeds results in high voltage, which may significantly 

shorten the life of light bulbs and appliances being used, as well as 

possibly damaging the engine.

CAUTION: EQUIPMENT DAMAGE

SPEED ADJUSTMENTS SHOULD ONLY BE MADE BY A QUALIFIED 

SERVICE TECH. Whenever making any speed adjustments, check the 

unit with a voltmeter and a frequency meter or a tachometer and be 

sure the voltage and speed are correct.

Output voltage should be checked periodically to ensure continued 

proper operation of the generating plant and appliances. If the 

generator is not equipped with a voltmeter, it can be checked with a 

portable meter.

CONNECTING THE LOADS

The engine-generator covered in this manual was designed for portable 

use. Do NOT operate indoors. The unit should be stored in a warm, dry 

location. Move the unit outdoors to a flat dry location for use.

APPLYING THE LOADS

Allow the engine to warm up for two or three minutes before applying 

any load. This will allow the engine to reach normal operating 

temperature and oil to circulate throughout the engine. A short warm-

up time will permit the engine to work more efficiently when the load 

is applied and will reduce the wear in the engine, extending its life. 

Receptacles have been provided to allow loads to be connected to the 

generator. 

The loads should be added one at a time. If a large motor is being 

started: or multiple motors are being started, they should be started 

individually and the largest should be started first.

CAUTION: EQUIPMENT OVERLOAD

Keep the generator load within in the generator and receptacle 

nameplate rating. Overloading may cause damage to the generator 

and/or the loads.

Most electric tools and appliances will have the voltage and amperage 

requirements on their individual nameplates. When in doubt, consult 

the manufacturer or a local electrician. The nameplate amperage rating 

for electric motors can be misleading. See “Starting Electric Motors” in 

the Unit Capabilities. 

These engine-generator sets are inherently self regulating based on 

engine speed. The engine governor will automatically adjust itself to the 

load. No harm to the generator will result if it is operated with no load 

connected. 

CAUTION: EQUIPMENT DAMAGE

Diesel engines should never be run for an extended period of time with 

a very light load or no load on them, it may do permanent damage to 

the engine if run under these conditions.

Proper utilization of the receptacles located on the control panel 

is necessary to prevent damage to either the receptacles or the 

generator. The generator is a limited source of electrical power, 

therefore, pay special attention to the receptacle and generator ratings. 

The nameplate rating can be obtained through a single receptacle as 

long as the receptacles amperage rating is not exceeded.

GROUNDING

All units must be grounded. Drive a 3/4 or 1” copper pipe or rod into 

the ground close to the engine-generator set. The pipe must penetrate 

moist earth. Connect an approved ground clamp to the pipe. Run a 

no. 10 Awg wire from the clamp to the generator ground lug on the 

receptacle panel. Do not connect to a water pipe or to a ground used 

by a radio system. The engine-generators covered in this manual were 

designed primarily for portable use. If you are connecting into a building 

Summary of Contents for W6010DE

Page 1: ...WINCO INC 225 S CORDOVA AVE LE CENTER MN 56057 SALES DEPT 507 357 6821 SERVICE DEPT 507 357 6831 www wincogen com INSTALLATION AND OPERATORS W6010DE I J K GENERATOR MANUAL...

Page 2: ...6 UNPACKING LUBRICATION OIL RECOMMENDATIONS DIESEL FUEL BATTERY INSTALLATION 7 LIFTING EYE INSTALLATION 8 SERVICING BATTERIES BATTERY CHARGING INITIAL START UP 9 BASIC OPERATION STARTING HINTS STOPPI...

Page 3: ...that you carefully read and follow the operating instructions in this manual Should you experience a problem please follow the Troubleshooting Tables near the end of this manual The warranty listed i...

Page 4: ...which if not avoided will result in death or serious injury This signal word is to be limited to the most extreme situations WARNING WARNING indicates a potentially hazardous situation which if not av...

Page 5: ...d starting load such as an air compressor it will require more starting current If it is connected to a light load or no load such as a power saw it will require less starting current The exact requir...

Page 6: ...s added to the engine by removing the oil cap and adding oil at this point After filling the crankcase to the proper level be sure you properly tighten the oil fill cap NOTE This engine generator must...

Page 7: ...ce Lead acid batteries contain sulfuric acid which causes severe burns If acid contacts eyes skin or clothing flush well with water For contact with the eyes get immediate medical attention CAUTION Do...

Page 8: ...wn with an acid neutralizing agent A common practice is to use a solution of one pound of bicarbonate of soda baking soda to one gallon of water The bicarbonate of soda solution is to be added until t...

Page 9: ...to its full capacity than when running no load The slight variation in speed also affects the frequency of the output current This frequency variation has no appreciable effect in the operation of mo...

Page 10: ...e engine extending its life Receptacles have been provided to allow loads to be connected to the generator The loads should be added one at a time If a large motor is being started or multiple motors...

Page 11: ...bution system 1 These engine generator sets are designed for portable heavy duty commercial use Receptacles are provided on the control panel to permit 120 and 240 Volt portable appliances and tools t...

Page 12: ...hes from the paper Lightly and repeatedly tap the element on a hard surface to eliminate all excess dirt ENGINE CARE MAINTENANCE SCHEDULE If engine use is infrequent every year If engine use is infreq...

Page 13: ...pray to clean either the engine or the generator The high pressure spray could contaminate the fuel system and the generator components 1 Keep the air inlet screen on both the engine and generator fre...

Page 14: ...or field Defective capacitor Circuit breaker trips Defective load Defective receptacle Excessive load GFCI type of load i e a building with bonded neutral Voltage too high Engine speed is too high Gen...

Page 15: ...DIAGRAM 72 1 5 725 1 1 1 1 1 1 1 1 1 1 0 1 875 72 5281 803 5 0867 5 029 1 211 7 1 72 67 1 8 1 5 1 0867 167 25 67 1 21 3257 86 03 92 7 1 0 25 03 92 7 1 0 03 92 7 1 0 03 6 1 32 386 87721 5 8 7 5 56 03 3...

Page 16: ...e consumables or labor This warranty does not cover travel time mileage or labor for removal or re installation of WINCO product from its application Normal wear and tear Costs of rental equipment WIN...

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