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2

OPM-155/A

TABLE OF CONTENTS

SAVE THESE INSTRUCTIONS 

2

SAFETY INFORMATION 

3

SPECIFICATIONS 4

DR450V4
DR500V4
DR550V4
DR600V4

INTRODUCTION 6

TESTING POLICY
PRODUCT DESCRIPTION

PREPARING THE UNIT 

7

START-UP CHECK LIST
UNPACKING
LIFTING THE GENERATOR SET

INSTALLATION 8

GENERAL INFORMATION
ENGINE GENERATOR SET MOUNTING
VENTILATION REQUIREMENTS
INSTALLING THE FUEL LINE
LUBRICATION
INSTALLING THE BATTERY
CONNECTING BATTERY CHARGER & BLOCK HEATER
MOUNTING THE AUTOMATIC TRANSFER SWITCH

A.C. CONNECTIONS 

11

D.C. CONNECTIONS 

12

DC INTERCONNECTIONS TO THE ATS

STARTING PROCEDURE 

13

INITIAL START UP

MAINTENANCE 15

CHANGING THE OIL
CHANGING OIL FILTER
CHANGING COOLANT
REFILLING COOLANT
CHANGING AIR FILTER
CLEANING RADIATOR
DRAINING WATER IN FUEL FILTER
CHANGING THE FUEL FILTER
STORAGE
BRINGING OUT OF STORAGE

TROUBLESHOOTING TABLE 

18

AVR WIRING 

19

WIRING SIZE TABLE 

20

DSE 7310 MKII WIRING DIAGRAM 

22

AC WIRING 

23

LIMITED WARRANTY 

24

SAVE THESE INSTRUCTIONS

This manual contains important instructions that should 

be followed during installation and maintenance of the 

generator. Read and understand all instructions in the 

manual before starting and operating the generator.

USING THIS MANUAL

Congratulations on your choice of a WINCO generator. 

You have selected a high-quality, precision-engineered 

generator designed and tested to give you years of 

satisfactory service.

To get the best performance from your new generator, it is 

important that you carefully read and follow the operating 

instructions in this manual.

Should you experience a problem please follow the 

“Troubleshooting Tables” near the end of this manual. 

The warranty listed in the manual describes what you can 

expect from WINCO should you need service assistance in 

the future.

Summary of Contents for DR450V4

Page 1: ...r need to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ PURCH...

Page 2: ...TER STORAGE BRINGING OUT OF STORAGE TROUBLESHOOTING TABLE 18 AVR WIRING 19 WIRING SIZE TABLE 20 DSE 7310 MKII WIRING DIAGRAM 22 AC WIRING 23 LIMITED WARRANTY 24 SAVE THESE INSTRUCTIONS This manual con...

Page 3: ...ne generator set has been designed and manufactured to allow safe reliable performance Poor maintenance improper or careless use can result in potentially deadly hazards from electrical shock exhaust...

Page 4: ...049 ohms per phase 22 C Exciter Stator Resistance 17 ohms 22 C Exciter Rotor Resistance 0 092 ohms per phase 22 C DR500V4 GENERATOR Standby Wattage 500 000 500 000 500 000 500 000 Volts 120 208 120 24...

Page 5: ...phase 22 C Exciter Stator Resistance 17 ohms 22 C Exciter Rotor Resistance 0 092 ohms per phase 22 C DR600V4 GENERATOR Standby Wattage 600 000 600 000 600 000 600 000 Volts 120 208 120 240 277 480 34...

Page 6: ...fore any generator is shipped from the factory it is fully checked for performance The generator is loaded to its full capacity and the voltage current and frequency are carefully checked Rated output...

Page 7: ...ery hold down brackets hardware e Unit components or accessory items shipped loose for on site installation f Optional accessories 3 Remove main frame hold down bolts 4 Unit can now be lifted from shi...

Page 8: ...INJURY PERSONAL INJURY Before proceeding with the installation be sure the DSE7310 is in the stop position Before proceeding with the installation be sure the Generator MLCB Main Line Circuit Breaker...

Page 9: ...oil and keep the crankcase properly filled will cause excessive engine wear and shorten its useful life Winco recommends our 5W 40 fully synthetic heavy duty engine oil to give you maximum cold weath...

Page 10: ...panel The ATS is then installed between the main panel and the emergency distribution panel Suggested circuits freezer refrigerator furnace emergency lights sump pump emergency outlet circuits etc To...

Page 11: ...sed upon the long time Ir setting of the breakers For example if the Ir of the breaker is set at 200 and the Isd is set at 1 5 the short term breaker setting is 250 amps Instantaneous Protection The d...

Page 12: ...n must be separate conduit You cannot mix AC and DC leads at the same conduit To install the wires reference the following picture Use a small flat head screwdriver to push the release spring inside t...

Page 13: ...tdown alarms are latching The fault must be removed and the STOP RESET button pressed to reset the module The icon will be flashing in the display INITIAL START UP WARNING EQUIPMENT DAMAGE Before atte...

Page 14: ...ds possibly damaging them NOTICE If for any reason during the check out procedure the voltage and frequency are not correct depress the STOP RESET button and correct the trouble before proceeding 4 St...

Page 15: ...lowest points of the cooling water pipes 4 Close any taps and check that the spring loaded covers on the nipples close completely Install the rubber plugs and the filler cap s MAINTENANCE WARNING Befo...

Page 16: ...es Top up as necessary Alternatively you can drain the coolant also drain the coolant filter 8 Drain any water and contamination from the fuel filters and fuel tank Fill the fuel tank completely to av...

Page 17: ...4 Check the drive belt s 5 Check the condition of all rubber hoses and re tighten the hose clamps 6 Close the drain taps and install any drain plugs 7 Check the coolant level Top up as necessary 8 Co...

Page 18: ...fective fuel solenoid Defective engine harness Improper battery voltage to fuel pump or fuel solenoid Engine starts then stops and alarm light comes on Engine oil pressure is low Engine has high water...

Page 19: ...made to the voltage regulator VOLTS To adjust generator output voltage Clockwise to increase voltage STABILITY To prevent voltage hunting Clockwise to increase the dampaning effect STANDARD CONNECTIO...

Page 20: ...N THHW THW 2 XHH XHHW XHHW 2 ZW 2 SIZE AWG OR KCMIL Wire Type RHW THHW THW THWN XHHW USE Wire Type TBS SA SIS THHN THW 2 THWN 2 RHH RHW 2 USE 2 XHH XHHW XHHW 2 ZW 2 44 57 75 88 101 114 132 154 176 202...

Page 21: ...21 OPM 155 A THIS PAGE INTENTIONALLY LEFT BLANK...

Page 22: ...6723 67 57 67 57 1 1 77 77 1 5 7 50 1 2 6 211 725 211 725 66 86 86 86 86 86 36 1 2 8 1387 20021 6 5 1 1 6 5 1 1 1 1 1 36 32 5 6 7 66 0 5 1 6723 6 7 66 8 6 7 21 6 7 9 5 92 7 8670 17 5 267 7 9 5 1 855...

Page 23: ...EE PHASE AC WIRING HIGH AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS THREE PHASE HIGH WYE 277 480V THREE PHASE LOW WYE 120 208V THREE PHASE DELTA 120 240 VOLTS THRE...

Page 24: ...omponent of the product that is no longer manufactured or available Additionally WINCO Inc will not be liable for any engine replacement that may require an emissions tier level change THERE ARE NO EX...

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