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OPM-155/A

CAUTION: ENVIRONMENTAL HAZARD

DO NOT dispose or allow liquid to seep into the 

ground or sewer systems, doing so will cause 

environmental damage.

CHANGING THE FUEL FILTER

  1.  Clean round the fuel filter.

  2. Remove the filter with a suitable filter remover.

    Collect any spilled fuel in a collection vessel.

  3. Clean the filter mating surface on the filter bracket.

  4. Lubricate the seal with diesel fuel and install the new 

    fuel filter. Tighten the fuel filter in accordance with the 

    instructions on the fuel filter.

STORAGE

PREPARING THE ENGINE FOR A LONG PERIOD 

OF INACTIVITY

In the case of a planned period of inactivity that lasts longer 

than two months, to prevent the interior parts of the 

engine and some components of the injection system from 

oxidizing, prepare the engine as follows:

  1. Drain the lubricant oil from the sump after heating the 

  engine.

  2. Drain the engine oil and fill up with conservation

    oil to just over the MIN marking on the dipstick.

  3. Connect the fuel suction and return hoses to a 1/3

    full Jerrycan containing conservation oil and 2/3

  diesel 

fuel.

  4. Bleed the fuel system.

  5. Start the engine and run at a fast idle until about 2

    liters (0.6 US gal) of the fluid in the jerrican have been 

    used. Stop the engine and re-connect the fuel suction 

    and return lines.

  6. Drain the conservation oil from the engine.

  7. Make sure the coolant has adequate antifreeze 

    properties. Top up as necessary. Alternatively, you can 

    drain the coolant (also drain the coolant filter).

  8. Drain any water and contamination from the fuel

    filters and fuel tank. Fill the fuel tank completely, to

  avoid 

condensation.

REFILLING COOLANT

  1. Check that all drain points are closed.

  2. Open the caps to both the expansion tank and the 

    radiator. Fill the expansion tank so that the coolant 

    reaches the MAX mark on the sight glass. Close the 

  filler 

caps.

  3.  Bleed the system at the bleeding nipple.

  4. Start the engine when the coolant system is completely 

    filled and vented. Open any bleeding nipples a short 

    while after starting, to allow trapped air to escape.

  5. Start the engine after approx. one hour and check

    the coolant level. Top up with coolant as required.

CHANGING AIR FILTER

Do NOT remove filter while engine is running.

  1. Unclasp the air filter cover and then remove the filter.

  2. Replace the filter. Replace the cover, securing the 

  clasps.

CLEANING RADIATOR

The surfaces of the radiator come into contact with the 

outside air and can be subject to deposits and impurities. 

Clean in accordance to the maintenance schedule with 

compressed air or steam.

DRAINING WATER IN FUEL FILTER

WARNING: EQUIPMENT DAMAGE

Clean the exhaust valve prior to checking the pre-filter 

to reduce the risk for system contamination.

Do NOT perform while the engine is running.

  1. Place a container for collecting  

 

 liquids under the pre-filter.

 

  2. Unscrew the plug located at the 

 

 bottom of the filter.

  3. Drain the fluid until only fuel

 

 comes out.

  4. Fully hand-tighten the plug.

 

  5. Dispose of liquid in accordance to local codes. 

 

Summary of Contents for DR450V4

Page 1: ...r need to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ PURCH...

Page 2: ...TER STORAGE BRINGING OUT OF STORAGE TROUBLESHOOTING TABLE 18 AVR WIRING 19 WIRING SIZE TABLE 20 DSE 7310 MKII WIRING DIAGRAM 22 AC WIRING 23 LIMITED WARRANTY 24 SAVE THESE INSTRUCTIONS This manual con...

Page 3: ...ne generator set has been designed and manufactured to allow safe reliable performance Poor maintenance improper or careless use can result in potentially deadly hazards from electrical shock exhaust...

Page 4: ...049 ohms per phase 22 C Exciter Stator Resistance 17 ohms 22 C Exciter Rotor Resistance 0 092 ohms per phase 22 C DR500V4 GENERATOR Standby Wattage 500 000 500 000 500 000 500 000 Volts 120 208 120 24...

Page 5: ...phase 22 C Exciter Stator Resistance 17 ohms 22 C Exciter Rotor Resistance 0 092 ohms per phase 22 C DR600V4 GENERATOR Standby Wattage 600 000 600 000 600 000 600 000 Volts 120 208 120 240 277 480 34...

Page 6: ...fore any generator is shipped from the factory it is fully checked for performance The generator is loaded to its full capacity and the voltage current and frequency are carefully checked Rated output...

Page 7: ...ery hold down brackets hardware e Unit components or accessory items shipped loose for on site installation f Optional accessories 3 Remove main frame hold down bolts 4 Unit can now be lifted from shi...

Page 8: ...INJURY PERSONAL INJURY Before proceeding with the installation be sure the DSE7310 is in the stop position Before proceeding with the installation be sure the Generator MLCB Main Line Circuit Breaker...

Page 9: ...oil and keep the crankcase properly filled will cause excessive engine wear and shorten its useful life Winco recommends our 5W 40 fully synthetic heavy duty engine oil to give you maximum cold weath...

Page 10: ...panel The ATS is then installed between the main panel and the emergency distribution panel Suggested circuits freezer refrigerator furnace emergency lights sump pump emergency outlet circuits etc To...

Page 11: ...sed upon the long time Ir setting of the breakers For example if the Ir of the breaker is set at 200 and the Isd is set at 1 5 the short term breaker setting is 250 amps Instantaneous Protection The d...

Page 12: ...n must be separate conduit You cannot mix AC and DC leads at the same conduit To install the wires reference the following picture Use a small flat head screwdriver to push the release spring inside t...

Page 13: ...tdown alarms are latching The fault must be removed and the STOP RESET button pressed to reset the module The icon will be flashing in the display INITIAL START UP WARNING EQUIPMENT DAMAGE Before atte...

Page 14: ...ds possibly damaging them NOTICE If for any reason during the check out procedure the voltage and frequency are not correct depress the STOP RESET button and correct the trouble before proceeding 4 St...

Page 15: ...lowest points of the cooling water pipes 4 Close any taps and check that the spring loaded covers on the nipples close completely Install the rubber plugs and the filler cap s MAINTENANCE WARNING Befo...

Page 16: ...es Top up as necessary Alternatively you can drain the coolant also drain the coolant filter 8 Drain any water and contamination from the fuel filters and fuel tank Fill the fuel tank completely to av...

Page 17: ...4 Check the drive belt s 5 Check the condition of all rubber hoses and re tighten the hose clamps 6 Close the drain taps and install any drain plugs 7 Check the coolant level Top up as necessary 8 Co...

Page 18: ...fective fuel solenoid Defective engine harness Improper battery voltage to fuel pump or fuel solenoid Engine starts then stops and alarm light comes on Engine oil pressure is low Engine has high water...

Page 19: ...made to the voltage regulator VOLTS To adjust generator output voltage Clockwise to increase voltage STABILITY To prevent voltage hunting Clockwise to increase the dampaning effect STANDARD CONNECTIO...

Page 20: ...N THHW THW 2 XHH XHHW XHHW 2 ZW 2 SIZE AWG OR KCMIL Wire Type RHW THHW THW THWN XHHW USE Wire Type TBS SA SIS THHN THW 2 THWN 2 RHH RHW 2 USE 2 XHH XHHW XHHW 2 ZW 2 44 57 75 88 101 114 132 154 176 202...

Page 21: ...21 OPM 155 A THIS PAGE INTENTIONALLY LEFT BLANK...

Page 22: ...6723 67 57 67 57 1 1 77 77 1 5 7 50 1 2 6 211 725 211 725 66 86 86 86 86 86 36 1 2 8 1387 20021 6 5 1 1 6 5 1 1 1 1 1 36 32 5 6 7 66 0 5 1 6723 6 7 66 8 6 7 21 6 7 9 5 92 7 8670 17 5 267 7 9 5 1 855...

Page 23: ...EE PHASE AC WIRING HIGH AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS THREE PHASE HIGH WYE 277 480V THREE PHASE LOW WYE 120 208V THREE PHASE DELTA 120 240 VOLTS THRE...

Page 24: ...omponent of the product that is no longer manufactured or available Additionally WINCO Inc will not be liable for any engine replacement that may require an emissions tier level change THERE ARE NO EX...

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