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12

OPM-155/A

If your application requires the installation of a Remote 

Emergency Stop switch, remove the jumper and wire 

your switch to these terminals. This unit will not start and 

run without the jumper installed or a remote N/C switch 

installed.

C. BATTERY CHARGER FAILURE.

Battery charger failure relay input from remote battery 

charger to DSE 7310 MKII controller.

D. REMOTE DISPLAY PANEL INTERFACE TERMINALS.

These interface terminals are pre-wired to allow for the 

connection of a remote display. This display allows for 

the remote annunciation of alarms at a location such as a 

nurse’s station or a control room. This display can be used 

to meet the remote annunciation requirements of the 

NFPA 110 standards (this feature meets the annunciation 

requirements in applications requiring NFPA 110 level on 

protection).

DC INTERCONNECTIONS TO THE ATS

WARNING

Be sure Engine/Generator is in the OFF position before 

you make any DC interconnections.

CAUTION

Never run the AC and DC wiring in the same conduit.

ASCO 300 UL SWITCH

When Normal 

Source Fails

Terminals On 

Transfer Switch

Contact Closes

TB1 and TB2

Contact Opens

TB1 and TB3

Engine start and auxiliary circuit terminal block TB located 

on 3ATS &3NTS transfer switch.

D.C. CONNECTIONS

All DC connections are completed on the terminal strip 

just below the engine control. All DC connection must be 

separate conduit. You cannot mix AC and DC leads at the 

same conduit.

To install the wires, reference the following picture. Use a 

small flat head screwdriver to push the release spring inside 

the square hole (A). While the release is being pushed, 

insert the wire into the larger circular hole (B). Remove the 

screwdriver to secure the wire into place.

CONNECTION BOX TERMINALS

Wire size requirements for each of the connections may 

vary but terminal lugs should be used for all connections. 

Torque spec for terminal lugs is 9 in. lbs.

A. CUSTOMER REMOTE START CONNECTION TERMINALS.

The two remote start leads from the Automatic Transfer 

Switch are connected to the two terminals marked 

GROUND & START. The WIRE in terminal GROUND is 

battery negative and the wire in the terminal labeled START 

is your remote start lead. Closing these two leads together 

will signal the DSE 7310 MKII to go into an autostart mode 

and start up the generator. 

Depending on the distance, 14 to 16 gauge standard wire 

should be used. It is suggested that these wires be labeled 

S1 (ground) and S2 (start). The terminal blocks are designed 

to use terminal lugs on all wires and the screws should be 

torqued to 9.6 in. lbs. 

Note: Any relay closure can be used to start and stop 

this generator. As long as the contact stays closed, the 

generator set will continue to run. Once the relay is opened, 

the unit will shut down and remain on standby mode until 

the remote start relay is closed again.

B. ESTOP - & ESTOP +.

These two terminals are shipped with a jumper installed. 

A

B

C

B

D

D

A
A

Summary of Contents for DR450V4

Page 1: ...r need to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ PURCH...

Page 2: ...TER STORAGE BRINGING OUT OF STORAGE TROUBLESHOOTING TABLE 18 AVR WIRING 19 WIRING SIZE TABLE 20 DSE 7310 MKII WIRING DIAGRAM 22 AC WIRING 23 LIMITED WARRANTY 24 SAVE THESE INSTRUCTIONS This manual con...

Page 3: ...ne generator set has been designed and manufactured to allow safe reliable performance Poor maintenance improper or careless use can result in potentially deadly hazards from electrical shock exhaust...

Page 4: ...049 ohms per phase 22 C Exciter Stator Resistance 17 ohms 22 C Exciter Rotor Resistance 0 092 ohms per phase 22 C DR500V4 GENERATOR Standby Wattage 500 000 500 000 500 000 500 000 Volts 120 208 120 24...

Page 5: ...phase 22 C Exciter Stator Resistance 17 ohms 22 C Exciter Rotor Resistance 0 092 ohms per phase 22 C DR600V4 GENERATOR Standby Wattage 600 000 600 000 600 000 600 000 Volts 120 208 120 240 277 480 34...

Page 6: ...fore any generator is shipped from the factory it is fully checked for performance The generator is loaded to its full capacity and the voltage current and frequency are carefully checked Rated output...

Page 7: ...ery hold down brackets hardware e Unit components or accessory items shipped loose for on site installation f Optional accessories 3 Remove main frame hold down bolts 4 Unit can now be lifted from shi...

Page 8: ...INJURY PERSONAL INJURY Before proceeding with the installation be sure the DSE7310 is in the stop position Before proceeding with the installation be sure the Generator MLCB Main Line Circuit Breaker...

Page 9: ...oil and keep the crankcase properly filled will cause excessive engine wear and shorten its useful life Winco recommends our 5W 40 fully synthetic heavy duty engine oil to give you maximum cold weath...

Page 10: ...panel The ATS is then installed between the main panel and the emergency distribution panel Suggested circuits freezer refrigerator furnace emergency lights sump pump emergency outlet circuits etc To...

Page 11: ...sed upon the long time Ir setting of the breakers For example if the Ir of the breaker is set at 200 and the Isd is set at 1 5 the short term breaker setting is 250 amps Instantaneous Protection The d...

Page 12: ...n must be separate conduit You cannot mix AC and DC leads at the same conduit To install the wires reference the following picture Use a small flat head screwdriver to push the release spring inside t...

Page 13: ...tdown alarms are latching The fault must be removed and the STOP RESET button pressed to reset the module The icon will be flashing in the display INITIAL START UP WARNING EQUIPMENT DAMAGE Before atte...

Page 14: ...ds possibly damaging them NOTICE If for any reason during the check out procedure the voltage and frequency are not correct depress the STOP RESET button and correct the trouble before proceeding 4 St...

Page 15: ...lowest points of the cooling water pipes 4 Close any taps and check that the spring loaded covers on the nipples close completely Install the rubber plugs and the filler cap s MAINTENANCE WARNING Befo...

Page 16: ...es Top up as necessary Alternatively you can drain the coolant also drain the coolant filter 8 Drain any water and contamination from the fuel filters and fuel tank Fill the fuel tank completely to av...

Page 17: ...4 Check the drive belt s 5 Check the condition of all rubber hoses and re tighten the hose clamps 6 Close the drain taps and install any drain plugs 7 Check the coolant level Top up as necessary 8 Co...

Page 18: ...fective fuel solenoid Defective engine harness Improper battery voltage to fuel pump or fuel solenoid Engine starts then stops and alarm light comes on Engine oil pressure is low Engine has high water...

Page 19: ...made to the voltage regulator VOLTS To adjust generator output voltage Clockwise to increase voltage STABILITY To prevent voltage hunting Clockwise to increase the dampaning effect STANDARD CONNECTIO...

Page 20: ...N THHW THW 2 XHH XHHW XHHW 2 ZW 2 SIZE AWG OR KCMIL Wire Type RHW THHW THW THWN XHHW USE Wire Type TBS SA SIS THHN THW 2 THWN 2 RHH RHW 2 USE 2 XHH XHHW XHHW 2 ZW 2 44 57 75 88 101 114 132 154 176 202...

Page 21: ...21 OPM 155 A THIS PAGE INTENTIONALLY LEFT BLANK...

Page 22: ...6723 67 57 67 57 1 1 77 77 1 5 7 50 1 2 6 211 725 211 725 66 86 86 86 86 86 36 1 2 8 1387 20021 6 5 1 1 6 5 1 1 1 1 1 36 32 5 6 7 66 0 5 1 6723 6 7 66 8 6 7 21 6 7 9 5 92 7 8670 17 5 267 7 9 5 1 855...

Page 23: ...EE PHASE AC WIRING HIGH AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS THREE PHASE HIGH WYE 277 480V THREE PHASE LOW WYE 120 208V THREE PHASE DELTA 120 240 VOLTS THRE...

Page 24: ...omponent of the product that is no longer manufactured or available Additionally WINCO Inc will not be liable for any engine replacement that may require an emissions tier level change THERE ARE NO EX...

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