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Installation and operating instructions Wilo-Sevio AIR

 65

START-UP 

English

5. 

In the third step, the water level must be increased to approx. 10 cm above the flange 
connection of the air distributor / intake pipe. Check the air distributor as well as the 
intake connection for tightness. Leaky spots must be fixed.

6. 

To complete the test, check the drainage line. To do this, open the valve on the drainage 
line. If the aerator system is tight, only air or an air/water mixture may escape.

7. 

After the test is complete, a retest must be conducted after 24 hours. The system can 
only be placed into operation if this test also results in no faults.

After the second function test is completed successfully, the operating area must be 

flooded.

 

If it is not yet possible to place the system into operation, provision must be made 

to ensure a water level >1 m. In this way the disc aerators are protected from falling 

objects and the membranes are protected from UV light.

Before the system is placed into operation at a later point in time, an additional function 
test must be conducted. The relevant maintenance measures in accordance with the 
“Maintenance” section must be taken into account starting at this point.

6.2. 

Before switching on

• 

Check the operating area to ensure that it is completely flooded.

• 

If the start-up procedure was not yet conducted in full, an additional function test must 
be conducted.

6.3. 

Starting up the aeration

After the function test has been successfully conducted, the system can be placed into 
operation. For this the aeration is switched on using a separate, customer-provided 
control station. It is standard that a differentiation is only made between the operation

-

al states of On and Off.
Additional operational states such as intermittent operation or time-based control must 
be arranged on an individual basis.

6.4. 

After switching on

During operation, check the formation of air bubbles on the surface of the liquid on a 
regular basis. If individual aerators or entire aerator groups fail, you can recognize this 
from the appearance of the bubbles.
We also recommend checking the air inclusion into the aeration system using a ma

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nometer in the intake line. The pressure in the intake line changes due to deposits (the 
pressure increases) or defects (the pressure falls).
Note that when there is a pressure increase of 20 mbar, the maintenance measure 
“Cleaning the membrane surface” must be carried out. The highest permitted pressure 
increase in the system is 50 mbar. Higher deviations can damage the disc aerators.

Summary of Contents for Wilo-Sevio AIR

Page 1: ...Wilo Sevio AIR Pioneering for You 6068088 Ed 0 5 11 2012 no official version de Einbau und Betriebsanleitung US Installation and operating instructions hu Beépítési és üzemeltetési utasítás ...

Page 2: ...Fig 1 1 3 2 5 6 9 7 8 10 4 2 ...

Page 3: ...Fig 2 Fig 3 1 3 2 5 6 7 8 4 1 3 2 2 4 ...

Page 4: ...Fig 5 Fig 4 1 3 2 5 5 6 6 7 8 4 1 3 2 5 6 7 8 4 ...

Page 5: ...Fig 6 Fig 7 1 3 2 5 5 5 4 1 3 3 2 2 ...

Page 6: ...Fig 8 Fig 9 Fig 10 1 4 3 5 2 2 1 3 1 ...

Page 7: ...Fig 11 Fig 12 1 Fig 12 2 5 1 min 800 mm 10 cm ...

Page 8: ...Fig 12 3 10 cm ...

Page 9: ...ssure 50 3 Transport and storage 50 3 1 Delivery 50 3 2 Transport 50 3 3 Storage 50 4 Product description 51 4 1 Proper use 51 4 2 Construction 51 4 3 Function 53 4 4 Technical data 53 4 5 Scope of delivery 53 5 Installation 54 5 1 General requirements 54 5 2 Types of installation 55 5 3 The operating area 55 5 4 Work steps 56 6 Start up 63 6 1 Initial start up 63 6 2 Before switching on 65 6 3 St...

Page 10: ...o work on or with the product must be qualified for such work elec trical work for example may only be carried out by a qualified electrician All personnel must be of legal age Operating and maintenance personnel must also observe national accident prevention regulations It must be ensured that the personnel have read and understood the instructions in this operating and maintenance handbook if ne...

Page 11: ...ains the general information on the warranty Contractual agreements have the highest priority and are not superseded by the information in this section The manufacturer is obliged to correct any defects found in the products it sells provid ed that the following requirements have been fulfilled 1 8 1 General requirements The defects are caused by the materials used or the way the product was manuf...

Page 12: ...ct to the factory for inspection 1 8 6 Exclusion from liability No liability will be assumed for product damage if any of the following items apply The manufacturer deems that information provided by the operator or customer is insufficient or incorrect Failure to observe the safety instructions the regulations and requirements of German law or the applicable local laws or of this operating and ma...

Page 13: ...ty information Safety information is slightly indented and displayed in bold type It always commences with a signal word Information that only refers to material damage is printed in gray without safety sym bols Information that refers to personal injury is printed in black and is always accompa nied by a safety symbol Danger prohibition or instruction symbols are used as safety symbols Example Da...

Page 14: ...ately cleaned and treated Eating and drinking are strictly prohibited Proper protective equipment must be worn Upon leaving the system disinfect persons and tools The product must always be switched off before any work is performed on it assembly dismantling maintenance installation The product must be secured against being switched back on The person operating the product must notify his or her s...

Page 15: ...follow the locally applicable laws and regulations for accident prevention and securing the worksite To help to ensure safe working practice the responsibilities of employees should be clearly set out by the owner All personnel are responsible for ensuring that regulations are observed 2 6 Liquids Each liquid differs in terms of its composition corrosiveness abrasiveness and dry mat ter content as...

Page 16: ...that the product is complete and undamaged If any parts are damaged or missing the transport company or the manufacturer must be no tified on the day of delivery Claims made after this date cannot be recognized Damage to parts must be noted on the delivery or freight documentation 3 2 Transport Before transport the product must be packaged in such a way that it is protected from moisture frost and...

Page 17: ... filter on the pressure side These materials can lead to clogging of or damage to the membranes 4 2 Construction A Wilo Sevio AIR aerator system consists of one or more aerator groups An aerator group forms the base unit and consists of several components Fig 1 Aerator system component overview 1 Air distributor with connecting flange for the intake line down pipe 6 Disc aerators 2 Base support fo...

Page 18: ...The disc aerator consists of several components Fig 2 Disc aerator component overview 1 Threaded ring 5 Non return valve 2 Separation ring 6 Aerator housing 3 Membrane 7 O ring 4 Membrane support 8 Slide closure Fiberglass reinforced plastic threaded ring for securing the membrane to the membrane support The threaded ring and aerator housing are matched to each other in such a way that the threade...

Page 19: ...rization 1 5 Nm h Standard pressurization 4 0 Nm h Max pressurization 6 0 Nm h Pressurization of 7 5 Nm h is possible for a brief period no more than 15 minutes The values for the pressurization apply to standardized conditions 0 C and 1013 hPa 4 5 Scope of delivery The scope of delivery differs according to whether a complete aerator system or only disc aerators with the pipes provided by the cus...

Page 20: ...hose of the German Association for Water Wastewater and Waste The following information must be observed when installing the product This work must be carried out by qualified personnel Check that the available planning documentation installation plans layout of the oper ating area drilling plan is complete and correct Observe all regulations rules and legal requirements for working with and under...

Page 21: ...ons in the Transport and storage section Provisioning of the electricity water and compressed air supply for the installation It must be ensured that hoisting gear can be fitted without any trouble since this is re quired for assembly and removal of the product It must be possible to reach the product safely in its operating and storage locations using the hoisting gear For transport of the produc...

Page 22: ...g the contact surface for the pipes 5 Installing the air distributor 6 Installing the aerator pipes 7 Installing the drainage connection 8 Securing the pipes 9 Installing the drainage line 10 Installing the disc aerators When a complete aerator system is being installed the disc aerators are already pre as sembled In this case item 10 is omitted during installation If the pipe system is being prov...

Page 23: ...ivery Disc aerators Drilling plan for the air escape holes on the pipes for the disc aerators Check all components for damage Do not install defective parts In this case contact the manufacturer 5 4 3 Installing the base supports The base supports on the bottom of the basin are used to secure and align the aerator group The drilling plan contains information regarding the position as well as the d...

Page 24: ... pipe clamps 4 Hexagon nut for height adjustment 8 Locknut for securing the attachment The drop in anchor may only be used in reinforced or unreinforced normal concrete with a strength class between C20 25 and C50 60 according to EN 206 2000 12 The drop in anchor is only suitable for crack free concrete Before the drop in anchors are used the strength of the structure must be ascertained in order ...

Page 25: ... base support with the pipe support onto the foot 5 4 4 Aligning the contact surface for the pipes In order to ensure proper aeration the individual aerator groups must be aligned so that they are precisely horizontal and all aerator groups are the same height The recom mended distance between bottom of the basin and the pipe support is 70 mm Within an aerator group a deviation of no more than 10 ...

Page 26: ...at the connect ed aerator pipes run horizontally 5 4 6 Installing the aerator pipes The aerator pipes are installed using pipe couplings A differentiation must be made here between the installations aerator pipe aerator pipe and aerator pipe air dis tributor For connecting two aerator pipes the pipe couplings are used purely as plug connections When connecting the aerator pipes to the air distribu...

Page 27: ...nd of the aerator pipe the outside of the connection flange of the air distributor and the inside of the pipe coupling with a liquid soap solu tion do not use grease or oil 2 Fit the pipe coupling onto the aerator pipe Slide the pipe coupling up to the first mark ing on the aerator pipe Ensure that the pipe clamp is not needed on this side 3 Slide the pipe coupling with pipe clamp onto the connect...

Page 28: ...n for the drainage line Once the aerator group has been completely installed the drainage line needs to be connected The drainage connection is located at the end of the pipe system or in case of aerator systems that are not connected the drainage connection is located on the air distributor The drainage line must be attached outside of the basin and equipped with a valve 5 4 10 Installing the dis...

Page 29: ...ed The product may only be started up by qualified trained persons The safety advice must be followed at all times All persons working on or with the product must have received read and understood this operating and maintenance manual The product is suitable for use under the specified operating conditions The work area of the product is not a recreational area and is to be kept free of people No ...

Page 30: ...to the aerator system This prevents water from penetrating into the aerator system if there are any leaks 2 Once the air supply is ensured the operating area is slowly flooded with clear water 3 In the first step the water level must extend up to the halfway point of the threaded ring on the disc aerator If air bubbles emerge the corresponding location must be disassembled and the fault rectified ...

Page 31: ... into account starting at this point 6 2 Before switching on Check the operating area to ensure that it is completely flooded If the start up procedure was not yet conducted in full an additional function test must be conducted 6 3 Starting up the aeration After the function test has been successfully conducted the system can be placed into operation For this the aeration is switched on using a se...

Page 32: ...on ducted on a weekly basis 7 2 Shutdown for maintenance work or storage Switch off the system and secure it against being switched on again without permis sion The operating area must be completely drained and cleaned Work on removing the product and storage can then commence During basin drainage we recommend that the aerator system be allowed to continue to run This prevents deposits on the bot...

Page 33: ...tarting up again During operation and storage the membrane is subject to natural wear and thus must be checked for cracks and elasticity before it is installed The product can then be installed in accordance with the Installation section After it is installed a function test in accordance with the Start up section must be conducted 7 4 Disposal 7 4 1 Protective clothing Protective clothing worn fo...

Page 34: ...the hoisting gear are in a technically perfect condition Work may only commence if the hoisting gear has been checked and found to be in perfect working order If it is not inspected fatal injuries may result Electrical work on the system must be carried out by an electrician When working with flammable solvents and cleaning agents fires naked lights and smoking are prohibited Products that operate...

Page 35: ... a brief period of shutdown Function run Drainage of the aerator system Weekly during regular operation Cleaning the membrane surface Annually during regular operation Leak check of the aerator group s Maintenance measures of the compressors blower Changing the filter 8 1 2 Intervals for difficult operating conditions For difficult operating conditions the maintenance intervals stated should be sh...

Page 36: ...event damage to the membrane a function run lasting 10 minutes must be con ducted Here it must be ensured that a minimum water level 1 m exists in the operating area The air inclusion must be between 1 5 Nm h and 6 Nm h 8 2 2 Drainage of the aerator system During the function run open the valve of the drainage line Supplying air into the aeration system causes any water condensate that is present ...

Page 37: ...and decontaminate them if necessary Never use brute force during any of this work 8 3 1 What repairs may be carried out Membrane replacement including the non return valve Disc aerator replacement 8 3 2 Membrane replacement including the non return valve 1 Use the special key to loosen and unscrew the threaded ring on the disc aerator 2 Remove the separation ring and membrane support 3 Remove the ...

Page 38: ...2 WILO SE 11 2012 Ed 03 DIN A5 English MAINTENANCE 4 Slide the slide closure up in the direction of the arrow using a rubber mallet Before the system is started up again a function test must be conducted ...

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