Wilo Control Booster CC Page 1 Installation And Operating Instructions Manual Download

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Pioneering for You

2 552 577-Ed.01 / 2020-12-Wilo

Wilo-Control CC-Booster (CC, CC-FC, CCe)

Installation and operating instructions

Summary of Contents for Control Booster CC

Page 1: ...Pioneering for You 2 552 577 Ed 01 2020 12 Wilo Wilo Control CC Booster CC CC FC CCe en Installation and operating instructions...

Page 2: ...Fig 1a Comfort Control 6 1 7 8 2 3 1 Fig 1b Comfort Control 6 1 7 8 2 3 1...

Page 3: ...Fig 1c Comfort Control 4 1 6 8 2 3 1 6 7 5 Fig 1d Comfort Control 4 1 8 2 3 1 6 7 5...

Page 4: ...Fig 1e Comfort Control 8 1 2 3 6 1 Fig 2 Fig 3...

Page 5: ...Fig 4a Fig 4b Fig 4c...

Page 6: ...a 5 5 3 Scope of delivery 5 5 4 Accessories 6 6 Description and function 6 6 1 Description of the product Fig 1 6 6 1 1 Function description 6 6 1 2 Set up of the switchgear 6 6 2 Function and operati...

Page 7: ...al voltage NOTICE Signal words DANGER Acutely dangerous situation Non observance will result in death or extremely serious injuries WARNING The user could suffer serious injuries Warning implies that...

Page 8: ...must be put back in position and or recommissioned 2 7 Unauthorised modification and manufacture of spare parts Unauthorised modification and manufacture of spare parts will impair the safety of the p...

Page 9: ...ing application 4 x Number of pumps 1 6 10 Max rated current per pump in amperes A T Mains connection M alternating current 1 T three phase current 3 34 Rated voltage 2 220 230 V 34 380 400 V DOL Pump...

Page 10: ...sing voltage peaks only in the CC FC version item 5 Fuse protection for drives and frequency con verter Fuse protection for the pump motors and the frequency converter For devices with P2 4 0 kW Motor...

Page 11: ...d peak filters can be undertaken in 4 3 5 1 page 2 Normal operation of switchgears without frequency converter CC version see Fig 3 The controlled variable is taken from comparison of the setpoint act...

Page 12: ...adjustment Remote adjustment of the setpoint is possible using an analogue current signal optional voltage signal by means of the corresponding terminals acc to circuit diagram Constant speed Constant...

Page 13: ...splay graphics capable shows the operating statuses of the pumps the controller and the frequency converter Additionally all switchgear parameters can be set using the display The relevant operating e...

Page 14: ...is is done using 4 screws 8 mm Suitable measures should be used to ensure the protection class Floor model BM base mounted The floor model is set up free standing on a level surface with sufficient be...

Page 15: ...terminal strips in accordance with the circuit diagram the PE is connected to the earth rail Power kW Column 1 System impedance Column 2 Connections per hour Column 3 3 400 V 2 2 0 257 12 2 pole 2 2 0...

Page 16: ...nnection cables are extended beyond the dimension supplied ex works it is necessary to comply with the EMC note in the operatingmanualofthefrequencyconverter only CC FC version Connection of excess te...

Page 17: ...means of a potential free contact normally closed contact after removing the converter bridge pre assembled as a factory setting CAUTION Risk of damage to the product Do not connect any external volt...

Page 18: ...switchgear is pre set at the factory The factory settings can be restored by Wilo Service 8 2 Checking the motor direction of rotation By briefly switching on each pump in the Manual mode operating mo...

Page 19: ...ntact material The charge level of the real time clock backup battery is registeredbythesystem andreported if necessary In addition we recommend replacing it every 12 months For this purpose change th...

Page 20: ...ing fins motors are designed for an ambient temperature of 40 C see also installation and operating instructions of the pump Motor protection triggered excess current or short circuit in the supply li...

Page 21: ...cation Bit 3 6 8 15 are 1 all others are 0 The sum is then 23 26 28 215 8 64 256 32768 33096 It is also possible to do the calculation the other way round Based on the bit with the highest index check...

Page 22: ...UINT16 0 1 CCe only RW 31 000 40020 19 Pump speed manual 5 UINT16 0 1 CCe only RW 31 000 40021 20 Pump speed manual 6 UINT16 0 1 CCe only RW 31 000 40024 23 FC ON OFF BOOL CC FC only R 31 000 40025 24...

Page 23: ...40049 48 Pump operating mode ENUM 0 Cascade 1 Vario R 31 000 40050 49 Current speed pump 1 UINT16 0 1 CCe 1 rpm CC FC R 31 000 40051 50 Current speed pump 2 UINT16 0 1 CCe 1 rpm CC FC R 31 000 40052...

Page 24: ...ating hours of pump 2 UINT32 1h R 31 000 40101 40102 100 101 Total operating hours of pump 3 UINT32 1h R 31 000 40103 40104 102 103 Total operating hours of pump 4 UINT32 1h R 31 000 40105 40106 104 1...

Page 25: ...l R 31 000 40240 40241 239 240 Fault status 2 BITMAP32 R 31 000 40141 140 Acknowledge BOOL W 31 000 40159 158 System control BITMAP 0 Ext Off 1 Pump cycling 2 Start pump 3 Stop pump 4 Constant speed a...

Page 26: ...Pioneering for You WILO SE Wilopark 1 D 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com Local contact at www wilo com contact...