Wilo Comfort-Vario COR-1***-GE Series Installation And Operating Instructions Manual Download Page 1

Wilo-SiBoost Smart 1…

Wilo-Comfort-Vario COR-1...-GE

Wilo-Comfort-Vario COR/T-1…-GE

Pioneering for You

2 535 459-Ed.03 / 2020-11-Wilo

en 

  Installation and operating instructions

Summary of Contents for Comfort-Vario COR-1***-GE Series

Page 1: ...Wilo SiBoost Smart 1 Wilo Comfort Vario COR 1 GE Wilo Comfort Vario COR T 1 GE Pioneering for You 2 535 459 Ed 03 2020 11 Wilo en Installation and operating instructions...

Page 2: ...Fig 1a 17 16 13 9 10 5 11 1 1 12 2 11 2 4 3 34 8 7 12 1 15 Fig 1b 16 13 9 10 5 11 1 1 12 2 6 11 2 4 3 34 8 7 12 1 15 17...

Page 3: ...Fig 1c 16 13 9 10 5 11 1 1 4 14 3 34 8 7 12 1 15 17 Fig 1d 16 13 15 11 1 12 1 10 9 14 8 6 4 7 5 34 17 1 3...

Page 4: ...Fig 1e 53 15 17 56 55 10 9 4 54 1 8 7 12 1 11 1 12 2 5 47 57 A 52 43 B A B 52 12 2...

Page 5: ...Fig 1f 10 7 8 5 12 1 11 1 3 4 12 2 11 2 1 17 9 16 13 15 34 Fig 1g 17 9 10 7 5 12 1 11 1 8 16 13 3 4 12 2 11 2 1 15 34...

Page 6: ...Fig 1h 17 9 10 7 5 12 1 11 1 8 16 13 3 4 1 12 2 15 11 2 34...

Page 7: ...Fig 2a GND 4 20mA PIN3 IN OUT p I 0 16bar 4 20mA PIN1 9 10 19 18 11 1 12 1b 12 1a 12 1b PIN1 PIN1 PIN3 PIN3 12 1a 12 1b 12 1a...

Page 8: ...Fig 2b GND 4 20mA PIN3 IN OUT p I 0 9bar 4 20mA PIN1 12 2b PIN1 PIN1 PIN3 PIN3 12 2a 12 2b 12 2a 14a 12 2b 12 2a 14 10 14 9 14 8 14 7 11 2 19 18...

Page 9: ...Fig 3 9 10 C B A N2 Nitrogen OPEN CLOSED...

Page 10: ...Fig 4...

Page 11: ...Fig 5a 14a 14b 14 1 14 4 14 5 14 6 14 8 14 7 14 3 14 2 14 9 14 10...

Page 12: ...Fig 1a Fig 5b 14 1 14 4 14 5 14 6 14 13 14 11 14 12 14 3 14 2...

Page 13: ...Fig 5c 14 2 14 1 p 1 2 4 p 1 2 4 p 2 1 4 p 1 2 4 BN BU PS3 4xx PS3 Nxx BN BU BU BN BN BN BU BK BK p 1 3bar p 1 3bar p 1 0bar p 1 0bar BN BU BK BU 14 2a 14 2b...

Page 14: ...Fig 6a 21 25 29 22 20 23 24 26 29 Fig 6b 21 28 27 25 20 23 24 26 29...

Page 15: ...Fig 8 RB 31 BW 16 16 32 30 33 30 32 34 31 33...

Page 16: ...Fig 9a x2 36 38 39 40 35 37 42 41...

Page 17: ...Fig 9b x4 x6 2 35 41 36 37 40 38 39 42 34 35 x4 x4...

Page 18: ...Fig 10a 49 50 47 45 43 48 46...

Page 19: ...Fig 10b 52 53 A B 52 53 C D 52 A 53 C 52 B 53 D 49 49...

Page 20: ...rain 52 Low water signal transmitter float switch A Tank full contact closed water not low B Tank empty contact open low water Core colours BN BROWN BU BLUE BK BLACK 53 Break tank COR T 54 Inspection...

Page 21: ...a direct connection hydraulic diagram Fig 6b Example of an indirect connection hydraulic diagram 20 SiBoost Smart1 COR 1 system 21 Consumer connections upstream of the system 22 Diaphragm pressure ves...

Page 22: ...vessel counter flanges vibration absorbers etc Fig 10a Break tank accessory example 43 Inlet with float valve accessory 45 Inspection opening 46 Overflow Ensure adequate drainage Provide siphon or va...

Page 23: ...English Installation and operating instructions Wilo SiBoost Smart 1 Wilo Comfort Vario COR 1 GE Wilo Comfort Vario COR T 1 GE 5...

Page 24: ...tup installation 21 7 1 Installation site 21 7 2 Installation 21 7 2 1 Foundation bearing surface 21 7 2 2 Hydraulic connection and pipes 21 7 2 3 Hygiene TrinkwV 2001 21 7 2 4 Protection against dry...

Page 25: ...NING The user could suffer serious injuries Warning implies that serious injury to persons is probable if this information is disregarded CAUTION There is a risk of damaging the product system Caution...

Page 26: ...instructions The limit values must not fall below or exceed those values specified in the catalogue data sheet 3 Transport and temporary storage The pressure boosting system is supplied on one or mor...

Page 27: ...ode the materials used in the system either chemically or mechanically and that it does not contain any abrasive or long fibre constituents The COR 1 and SiBoost Smart 1 type automatically controlled...

Page 28: ...series designation see attached pump documentation VE Pump design vertical electronic version 4 Rated flow rate of pump Q m3 h 10 Number of pump stages GE Basic unit i e without an additional control...

Page 29: ...15 18 5 22 dB A tolerance 3dB A 66 68 70 70 70 71 71 72 72 78 78 81 81 Sound pressure level Pumps with glandless motors Rated power kW 1 1 2 0 dB A tolerance 3dB A 53 55 Nominal diameters Connection S...

Page 30: ...eral description The system with its non self priming vertically Helix VE MVIE or MVISE or horizontally MHIE mounted high pressure multistage centrifugal pumpwith frequencyconverter issupplied withall...

Page 31: ...ed frequency converter 15 with a shut off valve 7 and a connection pipe 5 installed on the discharge side There is an assembly which can be shut off with a pressure sensor 12 1 and pressure gauge 11 1...

Page 32: ...reduces the switching frequency and stabilises the operating state of the system CAUTION Risk of damage To protect the mechanical seal and plain bearings do not allow the pumps to run dry Dry running...

Page 33: ...menu item 1 0 0 0 The value for Qset is set manually via menu item 2 3 3 0 The value for the zero flow rate Pset Q 0 is set manually via menu item 2 3 4 0 See Section 6 3 2 for the settings In the p...

Page 34: ...eak tank i e indirect connection Fig 6b it can be expedient to set the deactivation limit value Ps to 0 6 bar and the restart value Pr to 0 0 bar pressure value The use of an additional float switch t...

Page 35: ...menus see also installation and operating instructions for the pump 6HWWLQJV LQ WKH RQVWDQW SUHVVXUH RSHUDWLQJ PRGH VZLWFK 2 LQ 23 5 7 21 SRVLWLRQ 6HWWLQJV LQ WKH 6SHHG VWDJH FRQWURO RSHUDWLQJ PRGH VZ...

Page 36: ...w 1 0 0 0 rated volume flow Qset 2 3 3 0 and setpoint at zero flow Pset Q 0 2 3 4 0 have to be adjusted during commissioning Further information on the pump menu can be found in the attached installat...

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Page 38: ...acteristic curve and the maximum volume flow of the system here 18 m h is used to determine the relative setpoint at zero flow here 87 5 which corresponds to a setpoint at zero flow of 4 4 bar 5 bar x...

Page 39: ...t adjustable vibration absorbers as means of insulation against structure borne noise NOTICE Fortransportreasons the vibrationabsorbersmay not be installed upon delivery Before installing the system c...

Page 40: ...r No additional accessories are necessary In the event of an indirect connection using a Wilo break tank a float switch for level monitoring is providedas standard as a means of dry running protection...

Page 41: ...stem when the positive operating pressure is 1 1 times the permissible level dimensioning data is given in the data sheets characteristic curves of the system Securely drain off the outflowing water f...

Page 42: ...displacement of the pipes fix the system tothefloor taking intoaccount suitablemeasures for reducing the structure borne noise The flexible connection pipes in the system must be accessible for inspe...

Page 43: ...en break tank and pump the pump and the suction line must be filled via the opening in the venting screw use a funnel If a diaphragm pressure vessel optional or accessory is installed check that it is...

Page 44: ...at the throughflow fitting and drain it Drain the system completely if necessary 9 Maintenance To guarantee maximum operational reliability at the lowest possible operating costs we recommend that th...

Page 45: ...correct it if necessary Fuse defective Check fuses and replace if necessary Motor protection has triggered Check the default values against the pump andmotor data measure the current values and corre...

Page 46: ...ir in the inlet Check and if necessary seal the piping and vent the pumps Air in the pump Vent the pump check the impermeability of the suction line and seal it if necessary Impellers clogged Check th...

Page 47: ...seal or non return valve if necessary Non return valve clogged Check and remove the clogging or replace the non return valve if necessary Gate valve in the system closed or not sufficiently open Chec...

Page 48: ...duct prevents damage to the environment and risks to personal health NOTICE Disposal in domestic waste is forbidden In the European Union this symbol can appear on the product the packaging or the acc...

Page 49: ...are legally obliged to return all used batteries and rechargeable batteries For this purpose you can return used batteries and rechargeable batteries free of charge at municipal collection points or...

Page 50: ......

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Page 52: ...Pioneering for You WILO SE Nortkirchenstra e 100 D 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com...

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