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保养

30

WILO SE 2022-06

危险
零件掉落导致生命危险!

水泵本身以及水泵的零件可能具有很大的自重。零件掉落会造成割伤、挤伤、
挫伤或者可能发生致人死亡的撞击。

• 始终使用适当的提升设备,并固定住零件防止其掉落。

• 严禁在悬吊的吊重下逗留。

• 存放和运输时,以及开始所有安装和装配工作之前,确保水泵位置稳定或者

固定良好。

危险
工具被甩出造成生命危险!

维护电机轴所使用的工具可能在接触旋转部件时被甩出。进而导致人员受伤甚
至死亡!

• 在水泵试运行之前,必须取出在维护工作时所使用的工具!

警告
接触水泵/设备有烫伤或因低温而粘住的危险。

视水泵和设备的运行状态而定(流体温度),整个水泵可能温度很高或温度很
低。

• 在运行过程中保持距离!

• 使设备和水泵冷却至室温!

• 执行所有作业时,都要穿戴防护服、佩戴防护手套和护目镜。

10.1

供风装置

应定期检查电机外罩上的供风装置。污染影响电机冷却。如有必要,清理污染,恢
复顺畅的空气供应。

10.2

维护工作

危险
零件掉落造成生命危险!

水泵或者某些部件掉落可能导致致命伤害!

• 安装时使用适当的吊具固定水泵部件,防止掉落。

危险
触电会导致生命危险!

检查是否无电压,盖住或者拦住旁边带电的零件。

10.2.1

更换机械密封

在磨合阶段,可能会出现少量滴漏。在水泵正常运行期间个别位置出现少量泄漏也
是常见现象。
此外还应定期目检。如有明显泄漏,则要更换密封件。
Wilo 提供的修理套件中包括更换所需的零件。

拆卸:

警告
烫伤危险!

如果流体温度和系统压力高,应先将水泵冷却并使系统进入无压状态。

1.

将整套设备断电,采取措施防止意外重新接通。

2.

检查是否无电压。

3.

将工作区域接地和短路。

4.

关闭水泵前面、后面的断流装置。

Summary of Contents for Atmos GIGA-B

Page 1: ...With cartridge mechanical seal Pioneering for You Wilo Atmos GIGA I B 2205299 Ed 02 2022 06 zh CHS en Installation and operating instructions...

Page 2: ......

Page 3: ...Unmounting the mechanical seal Fig I Fig II 2 1 1 1 Fig III Fig IV 50 Fig V Fig VI 4 4 1 2 3...

Page 4: ...Fig VII Fig VIII 2 1 3 Fig IX Fig X 3 2 1 Fig XI...

Page 5: ...Mounting the mechanical seal Fig XII Fig XIII 1 Fig XIV Fig XV 1 2 3 Fig XVI Fig XVII...

Page 6: ...Fig XVIII Fig XIX 1 2 1 Fig XX Fig XXI Fig XXII Fig XXIII 1 1 2...

Page 7: ...Exchange of Motor Fig XXIV Fig XXV 1 8x Fig XXVI Fig XXVII Fig XXVIII...

Page 8: ...3 1 1 14 1 15 1 12 1 13 1 16 1 14 1 11 1 11 1 12 1 14 1 15 1 43 1 41 1 42 1 15 1 12 1 14 1 21 4 6 Fig XXX Atmos GIGA B Cartridge 1 2 5 1 3 1 1 1 2 1 4 1 11 1 14 1 31 1 32 1 11 1 12 1 15 1 33 3 5 3 2...

Page 9: ...Fig XXXI Atmos GIGA I 250 1 2 7 4 3 1 14 3 1 5 2 6 7 1 11 1 4 1 12 1 14 1 41 1 3 1 11 1 12 1 14 1 33 1 32 1 34 1 13 1 12 1 11 1 14 1 1...

Page 10: ......

Page 11: ...11 Chinese simplified 12 English 37...

Page 12: ...14 2 4 14 2 5 14 2 6 14 2 7 15 2 8 15 3 15 3 1 15 3 2 15 3 3 15 3 4 16 4 17 4 1 17 4 2 17 5 18 5 1 18 5 2 18 5 3 19 5 4 19 6 19 6 1 20 7 20 7 1 20 7 2 20 7 3 20 7 4 21 8 24 8 1 26 9 26 9 1 27 9 2 27 9...

Page 13: ...zh CHS Wilo Atmos GIGA I B 13 1 1 1 1 2 WILO SE 2022 1 3 Wilo 2 2 1 2 2...

Page 14: ...zh CHS 14 WILO SE 2022 06 2 3 RCD 2 4 2 5 2 6...

Page 15: ...zh CHS Wilo Atmos GIGA I B 15 2 7 2 8 IEC VDE 8 3 3 1 3 2 3 3 Wilo...

Page 16: ...zh CHS 16 WILO SE 2022 06 3 4 30 kg 30 Atmos GIGA B...

Page 17: ...zh CHS Wilo Atmos GIGA I B 17 4 4 1 Atmos GIGA I Atmos GIGA D Atmos GIGA B 4 2...

Page 18: ...GIGA B 420 mm 110 P2 kW 4 6 60 Hz 1 5 2 50 Hz Atmos GIGA I B 2 4 2900 rpm 1450 rpm 60 Hz Atmos GIGA I B 2 4 3500 rpm 1750 rpm DN Atmos GIGA I 32 250 mm Atmos GIGA B 32 150 mm DIN EN 1092 2 PN 16 DIN...

Page 19: ...I B 19 3 400 V 50 Hz 50 Hz 3 380 V 60 Hz 60 Hz PTC 5 5 kW Wilo Wilo CC HVAC 2 CH VDI 2035 VdT V Tch 1466 CH SWKI BT 102 01 VDI 2035 CH SWKI BT 102 01 Wilo EPDM 5 3 Atmos GIGA I 250 5 4 PTC Atmos GIGA...

Page 20: ...A I 5 5 kW Atmos GIGA B Fig 2 Atmos GIGA B DIN EN 733 5 5 kW 5 5 kW 6 1 kW Lp A dB A 1 2900 rpm 1450 rpm Atmos GIGA I B Atmos GIGA I B 37 77 70 45 72 72 55 77 74 75 77 74 90 77 72 110 79 72 132 79 72...

Page 21: ...zh CHS Wilo Atmos GIGA I B 21 1 Qmin Qmin Qmin 10 x Qmax 7 4 Wilo 200 mm...

Page 22: ...zh CHS 22 WILO SE 2022 06 Fig XXIX XXX 1 31 Atmos GIGA I Atmos GIGA B Atmos GIGA B Fig 2 18 5 kW Atmos GIGA B Wilo...

Page 23: ...zh CHS Wilo Atmos GIGA I B 23 O Atmos GIGA B min 5mm min 5mm min 5mm min 5mm D C E A B Fig 3 B E D A 0 75 m...

Page 24: ...zh CHS 24 WILO SE 2022 06 r 5 x DN d s r 2 5 d 2s Fig 4 3 4 8 5 8...

Page 25: ...zh CHS Wilo Atmos GIGA I B 25 5 3 mm VDE 0730 1 90 C PTC 400 V Wilo IEC TS 60034 25 2014 WILO SE 500 V 690 V Wilo 500 V 690 V 500 V 690 V IEC TS 60034 25 2014 5 PTC LC...

Page 26: ...HS 26 WILO SE 2022 06 PTC W2 U2 V2 W1 U1 V1 L3 L1 L2 Fig 5 U1 V1 W1 U2 V2 W2 0 58 x PTC PTC PTC 7 5 V PTC PTC W2 U2 V2 W1 U1 V1 Fig 6 P2 Fig 5 Fig 6 3 400 V Fig 5 Fig 6 4 30 kW 5 8 1 HE HE 1 230 V 50...

Page 27: ...zh CHS Wilo Atmos GIGA I B 27 Wilo 9 1 9 2 1 2...

Page 28: ...zh CHS 28 WILO SE 2022 06 2 Fig 7 NPSH NPSH 1 L1 L2 V1 V2 W1 W2 9 3 9 4 9 5...

Page 29: ...zh CHS Wilo Atmos GIGA I B 29 3 Fig 8 10 10 Wilo...

Page 30: ...zh CHS 30 WILO SE 2022 06 10 1 10 2 10 2 1 Wilo 1 2 3 4...

Page 31: ...IV 11 Fig IV V 12 Fig VI 1 Fig VI 3 13 Fig VI 4 Fig VII 1 14 Fig VII 2 Fig VII 1 Fig VII 3 Fig VIII 5 mm 15 Fig IX 16 Fig X 2 Fig X 3 17 Fig X 1 18 Fig XI O O 1 Fig XII 1 2 Fig XII 3 Fig XIII 90 Fig I...

Page 32: ...13 Fig XVII 14 Fig XVIII 1 15 Fig XIX 2 16 Fig XIX 1 17 Fig XX 18 Fig XXI 19 Fig XXI 20 Fig XXII 1 21 Fig XXII 2 22 Fig XXIII 23 10 2 2 Wilo 1 2 3 4 5 Fig XIX XXX 1 31 6 7 Fig I 1 8 Fig I VIII 9 Fig X...

Page 33: ...XXIII 14 Nm 10 1 M20 A2 70 100 1 M18 145 1 M24 350 M16 8 8 100 M20 170 M16 100 M20 170 2 M10 10 9 60 2 M12 100 2 M14 170 2 M16 230 3 M6 7 M8 8 8 25 M10 35 M10 35 M16 60 M20 60 M6 M8 M10 M12 M16 M20 M...

Page 34: ...zh CHS 34 WILO SE 2022 06 Wilo PTC 40 C Wilo 6 12 Wilo...

Page 35: ...o Atmos GIGA I B 35 Wilo Wilo 1 1 5 1 1 2 1 11 3 1 12 1 14 O 1 13 3 1 Atmos GIGA I B 1 14 O 3 2 1 2 3 5 1 11 1 12 4 1 14 O 5 1 21 6 1 3 7 1 11 1 12 1 14 O 1 31 1 32 1 33 1 4 1 11 1 12 1 14 O 1 41 1 42...

Page 36: ...zh CHS 36 WILO SE 2022 06 13 2 www wilo recycling com...

Page 37: ...use and misuse 43 4 1 Intended use 43 4 2 Misuse 43 5 Product information 44 5 1 Type key 44 5 2 Technical data 44 5 3 Scope of delivery 46 5 4 Accessories 46 6 Description of the pump 46 6 1 Anticip...

Page 38: ...e device 2 Safety This chapter contains basic instructions for the individual life cycles of the product Failure to observe this information carries the following risks Danger to persons from electric...

Page 39: ...ell as specifications issued by the local energy supply companies Before commencing work disconnect the product from the mains and secure it against being switched on again Give personnel training on...

Page 40: ...ment Collect any leakage of fluids and operating fluids immediately and dispose of it ac cording to the locally applicable guidelines Tools and other objects should only be kept in their designated pl...

Page 41: ...rs of age as well as people with reduced physical sensory or mental capacities or lack of experience and knowledge if they are supervised or instructed on the safe use of the device and they understan...

Page 42: ...ure that the load is lifted vertically Prevent the suspended load from swinging Swinging can be avoided by using a second block and tackle The direction of pull of both block and tackles must be less...

Page 43: ...lation of the pump The base with the threaded holes is used for fixation only When standing freely the pump might not be sufficiently stable Never place the pump unsecured on the pump support feet 4 I...

Page 44: ...sion motor with anti con densation heater See chapter Anti condensation heater connection 5 Product information 5 1 Type key Example Atmos GIGA I 250 420 110 4 6 Atmos GIGA B 125 315 45 4 6 Atmos GIGA...

Page 45: ...uids Other fluids on request Special version or auxiliary equipment at additional charge Electrical connection 3 400 V 50 Hz Standard version 50 Hz version Electrical connection 3 380 V 60 Hz Partiall...

Page 46: ...the pump All the pumps described here are low pressure centrifugal pumps in compact construc tion design with a coupled motor The mechanical seal is maintenance free The pumps can be installed both d...

Page 47: ...ations for working with heavy loads 7 3 Safety DANGER Risk of fatal injury due to lack of protective devices Due to missing protective devices of the terminal box or in the range of the coup ling moto...

Page 48: ...mp in a readily accessible place This makes it easier to complete in spections maintenance e g mechanical seal change or replacement in the future Observe the minimum axial distance between the wall a...

Page 49: ...ly vertical installation is permitted Atmos GIGA B Permissible installation positions NOTICE Install monobloc pumps of the Atmos GIGA B series on adequate foundations or mounting brackets Fig 2 The mo...

Page 50: ...case of insulated systems only the pump housing may be insulated Never in sulate the lantern and motor Example of a foundation screwed connection D C E A B Fig 3 Example of a foundation screwed con ne...

Page 51: ...to be 3 4 times the cross section of the pipe For short pipes the nominal diameters must be at least those of the pump connec tions For long pipes determine the most economical nominal diameter in eac...

Page 52: ...hed Earthing must be appropriate for the drive and meet the relevant standards and regulations Earth terminals and fixa tion elements must be suitably dimensioned Observe the installation and operatin...

Page 53: ...y the PTC thermistor tripping unit accessory Standard pumps on external frequency converters If standard pumps are used on external frequency converters the following aspects have to be considered reg...

Page 54: ...tandard Remove connecting bridges Fig 5 Start via soft starter connection Fig 6 Table 4 Terminal assignment When connecting automatic switchgears observe the corresponding installation and operating i...

Page 55: ...g covers that were removed must be reinstalled An authorised technician must check the functionality of the safety devices on the pump and motor prior to commissioning WARNING Danger of injury due to...

Page 56: ...n noises and damage a minimum inlet pressure must be guaran teed at the suction port of the pump The minimum inlet pressure depends on the operating situation and the pump s duty point Accordingly the...

Page 57: ...in the inlet pipe For longer periods of non use and or danger of freezing drain the pump and se cure it against freezing After removing the pump store it in a dry and dust free place 9 5 Operation NO...

Page 58: ...ve the pump serviced and checked by the Wilo customer ser vice DANGER Risk of fatal injury due to electrical current Improper conduct when carrying out electrical work can lead to death due to electri...

Page 59: ...ere may be a slight amount of drip leakage during the running in period Even during normal operation of the pump it is normal for there to be slight leakage with the occa sional formation of drops In...

Page 60: ...t guard Replace the O rings in the cover groove and in the shaft sleeve groove 1 Completely screw in a cover screw Fig XII item 1 into each of the two press off drilled holes of the cover 2 Be sure th...

Page 61: ...tall the coupling guard metal sheets Fig XXIII 23 Connect the motor cable 10 2 2 Changing the motor Increased bearing noises and unusual vibrations indicate bearing wear The bearings or motor must the...

Page 62: ...Install the coupling guard metal sheets Fig XXIII 14 Connect the motor cable Always tighten screws diagonally Screw connection Tightening torque Nm 10 Post Size tensile strength class Impeller Shaft1...

Page 63: ...place motor motor impeller unit Incorrectly installed mech anical seal Remove the mechanical seal replace defective parts install mechanical seal in accordance to the instructions Cable terminal loose...

Page 64: ...lised service centre and re paired if necessary Impeller grinding Check faces and centrings and between lanterns and motor and lantern and pump housing clean if necessary Check the coupling and shaft...

Page 65: ...lve 1 32 Coupling guard 1 33 Lantern 1 4 Coupling shaft kit with 1 11 Nut 1 12 Conical spring washer 1 14 O ring 1 41 Complete coupling shaft 1 42 Circlip Table 7 Spare parts table 13 Disposal 13 1 Oi...

Page 66: ...these products at designated certified collection points only Observe the locally applicable regulations Please consult your local municipality the nearest waste disposal site or the dealer who sold t...

Page 67: ......

Page 68: ...Pioneering for You Local contact at www wilo com contact WILO SE Wilopark 1 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com...

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