Willoughby Industries WWF-4203-PSL-FT Series Installation & Operation Manual Download Page 1

Installation & 

Operation Manual

Rev. 1/2019

Willoughby Industries, Inc.

5105 West 78th Street

Indianapolis, IN 46268

Toll Free:  

(800) 428-4065

Local:    

(317) 875-0830

Fax:    

(317) 875-0837

www.willoughby-ind.com

MADE IN THE 

U.S.A.

Table of Contents

Pre-Installation Information �������������������������������������2

Physical / Rough-in Dimensions �����������������������������3

Required Installation Supplies ��������������������������������4

Parts List ����������������������������������������������������������������5

Hardware Identification

 ������������������������������������������6

Installation Instructions ���������������������������������������������

Step 1:  Pedestal Mounting ���������������������������������7

Step 2:  Drain Assembly �������������������������������������8

Step 3:  Head and Basin Assembly ��������������������9

           *WWF-4203/4204-PSL-FT

           Assembly Drawing �����������������������������10

Step 4:  Connections for Pneumatic Foot                  

             Control Actuators ��������������������������������� 11

Step 5:  Final Assembly ������������������������������������12

JACO Fitting Instruction ����������������������������������������13

Adjustable Mixing Valve Installation ���������������������14

Self-Closing Pneumatic Valve ����������������������������������

Operation Details ����������������������������������������������15

Operation and Maintenance �����������������������������16

Liquid Soap Specification and Maintenance

 ���������17

Care and Maintenance �����������������������������������������18

Troubleshooting ��������������������������������������������������������

Self-closing Pneumatic Valves ��������������������������19

Drawings �������������������������������������������������������������������

General Dimensions and Rough-in Detail ��������21

Valve Details �����������������������������������������������������22

Miscellaneous Details ���������������������������������������25

Warranty ���������������������������������������������������������������28

WWF-4203-PSL-FT Series

WWF-4204-PSL-FT Series

Three- or Four-station 42" 180° 

Stainless Steel Washfountain

Pneumatic Foot Control

WWF-4204-PSL-FT

Summary of Contents for WWF-4203-PSL-FT Series

Page 1: ...Basin Assembly 9 WWF 4203 4204 PSL FT Assembly Drawing 10 Step 4 Connections for Pneumatic Foot Control Actuators 11 Step 5 Final Assembly 12 JACO Fitting Instruction 13 Adjustable Mixing Valve Insta...

Page 2: ...ite at http www willoughby ind com 2210 West Morris Street P O Box 21217 Indianapolis IN 46221 317 638 2381 Fax 317 638 6110 800 428 4065 Rev 11 2007 Page 3 Installation notice Check Rough in location...

Page 3: ...FT WWF 4204 PSL FT Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 3 Rev 1 2019 www willoughby ind com Physical Rough in Dimensions WWF 4204 PSL FT WWF 4204 P...

Page 4: ...willoughby ind com Required Installation Supplies Proper mounting hardware Hardware for waste outlet connections Gasket for waste outlet connection Shims for installation if necessary Supply piping S...

Page 5: ...14 VALVE FITTING ASSEMBLY 980600A 980600A CHECKSTOP ASSEMBLY 980183 980183 STAINLESS STEEL FLEX HOSE 6 980506 980506 STAINLESS STEEL FLEX HOSE 20 980520 980520 POWERS HYDROGUARD T P LFe480 700480ELF 7...

Page 6: ...65 LOCAL 317 875 0830 FAX 317 875 0837 Page 6 Rev 1 2019 www willoughby ind com INSTALLATION INSTRUCTIONS Visit our website at http www willoughby ind com 2210 West Morris Street P O Box 21217 Indiana...

Page 7: ...position and mark anchor holes Make sure that the intended anchor locations will provide adequate backing to support the installed washfountain If adequate backing does not exist install appropriate...

Page 8: ...embly pre assembled Drain assembly see diagram 1 Insert the drain assembly down through the basin drain hole 2 Secure in place by fitting the rubber and stainless steel washers onto the drain assembly...

Page 9: ...20 tinnerman nuts Caution Do not leave the pedestal wash basin assembly unsupported as it may fall and cause damage or personal injury For details on Step 3 instructions see WWF 4203 4204 PSL FT Asse...

Page 10: ...180 Washfountain WWF 4203 PSL FT WWF 4204 PSL FT Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 10 Rev 1 2019 www willoughby ind com Installation Instructio...

Page 11: ...nut on the plastic connector and firmly push the water line through the plastic nut into the fitting Tighten plastic nut to secure the water line to the valve assembly see JACO Fitting Instructions on...

Page 12: ...nuts 1 4 20 X 1 security screws 1 4 20 X1 flat head security screws 1 4 20 hex couplings 1 Make all final plumbing connections to valve inlets using supplied flex hoses flex hoses have shut off valve...

Page 13: ...ighten seal 1 Cut tubing end squarely and remove the internal burrs 2 Insert the tubing through the back of the nut all the way through the nut assembly to the tube stop in the fitting body see illust...

Page 14: ...temperature at outlet If water is not at desired temperature adjust as necessary Speci cations Q e480 00 1 2 NPT Rough Bronze e480 01 1 2 NPT Rough Chrome e480 10 3 8 Compression Rough Bronze e480 11...

Page 15: ...es releasing the push button relieves pressure through the hose barb 8 into the chamber above the actuating diaphragm 2 The lack of air pressure in this chamber allows the diaphragm 2 and the magnet 3...

Page 16: ...actuating disk This allows the water pressure to lift the water side diaphragm off the valve seat and allow water to flow through the valve Releasing the push button relieves pressure through the tub...

Page 17: ...ust be diluted with water The pH acidity level should be in the range of 6 5 to 8 5 Soap which is too acidic pH less than 6 5 can corrode stainless steel and degrade rubber plastic or chrome plated ma...

Page 18: ...posing Aquasurf surfaces to strong chemicals such as acetone s paint removers and sulfuric acid or hydrochloric chemical cleaners Exposure to strong chemicals may result in perma nent damage to Aquasu...

Page 19: ...er is not blocked or partially blocked prohibiting water flow 4 Separate valve motor from valve base by removing the 4 8 screws Remove the top cover from the motor Check the actuator diaphragm for hol...

Page 20: ...ual Stainless Steel 180 Washfountain WWF 4203 PSL FT WWF 4204 PSL FT Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 20 Rev 1 2019 www willoughby ind com Page...

Page 21: ...nless Steel 180 Washfountain WWF 4203 PSL FT WWF 4204 PSL FT Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 21 Rev 1 2019 www willoughby ind com DRAWING Gene...

Page 22: ...ing 2 7 980197 PLASTIC VALVE COUPLING 2 8 980164 O RING 015 4 9 980600A VALVE FITTING ASSEMBLY 3 8 ELBOW 3 10 980140 SPRING CLIP 8 11 980403PR SELF CLOSING PNEUMATIC VALVE ASSY RIGHT PLUGGED PORT 1 12...

Page 23: ...4SW Job Name Part Number N A Scale 1 8 Qty Sheet 1 Of 1 N A Noted Angle 1 ITEM NO PART DESCRIPTION QTY 1 700480E Powers 480E Mixing Valve 1 2 980506 FLEXHOSE 6 1 3 800133 10 16 SELF TAP TYPE B HEX HEA...

Page 24: ...me Part Number N A Sheet 1 8 Qty TRB 1 Of 1 N A Noted Angle 1 ITEM NO SUB ASSY PART DESCRIPTION QTY 1 N A 980001 8 32 x 1 1 4 SCREW 4 2 N A 980002 SPLIT LOCK WASHER 4 3 N A 380840 PUSH IN HOSE BARB BR...

Page 25: ...CES REF 0 03 0 015 1 32 Willoughby Industries Inc 600311 ASSEMBLED PUSH BUTTON ITEM PART DESCRIPTION QTY 1 380128 CAP PALM BUTTON 1 2 380126 SLEEVE PALM PUSHBUTTON 1 3 380127 PIN PALM PUSHBUTTON 1 4 3...

Page 26: ...ING Spray Head Detail ITEM PART DESCRIPTION QTY 1 800001 WASHFOUNTAIN SPRAYHEAD BASE 45 S S 1 2 320157A SPRAY HEAD 0 5 GPM 13 16 27 THREAD 1 A BEH BEH 08 05 14 08 05 14 A 1 OF 1 STANDARD 320157A ASMB...

Page 27: ...35 66 7 77 1 21 127 5 8 7 217 16 7 2 2 1 7 0 3 57 6 5 37 21 47 2 5 1 62 3 3803 6 1 58 5 33 5 9 9 62 3 3803 62 3 3803 635 1 6 7 62 3 3803 3 6721 635 1 2 5 1 3 6721 62 3 3803 3 6721 1 803 5 62 3 3803 9...

Page 28: ...s not cover installation or any other labor charges and does not apply to any components damaged by accident abuse improper installation or improper maintenance This warranty does not cover any instal...

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