Willoughby Industries WWF-3603 Series Installation & Operation Manual Download Page 1

Installation & 

Operation Manual

Rev. 11/2016

Willoughby Industries, Inc.

5105 West 78th Street
Indianapolis, IN 46268
Toll Free:  

(800) 428-4065

Local:    

(317) 875-0830

Fax:    

(317) 875-0837

www.willoughby-ind.com

MADE IN THE 

U.S.A.

Table of Contents

Pre-Installation Information ..................................... 2
Physical / Rough-in Dimensions .............................3
Required Installation Supplies ................................4

Parts List ................................................................ 5
Hardware Identifi cation ..........................................6

Installation Instructions .............................................

Step 1:  Pedestal Mounting .................................7
Step 2:  Drain Assembly ..................................... 8
Step 3:  Head and Basin Assembly .................... 9

           *WWF-3603 Assembly Drawing ..........10

Step 4A:  Connections for Infrared/Piezo  

 

                Actuators ........................................... 11
Step 4B:  Connections for Pneumatic Actuators
 ..........................................................................12
Step 5:  Final Assembly ....................................13

JACO Fitting Instruction ........................................ 14
Adjustable Mixing Valve Installation .....................15
Infrared Sensor Installation Instructions ...............16
Pneumatic Valve Operation Details ......................17
Liquid Soap Specifi cation and Maintenance .........18
Care and Maintenance ......................................... 19
Troubleshooting ........................................................

Infrared Sensors ...............................................20
Electronic Valves ..............................................21
Pneumatic Valves .............................................22

Drawings ...................................................................

General Dimensions and Rough-in Detail ........23
Valve Details ..................................................... 24
Miscellaneous Details ....................................... 28

Warranty ...............................................................32

WWF-3603 Series

Three-station 36" 180° 
Stainless Steel Washfountain
Electronic/Pneumatic

WWF-3603

Summary of Contents for WWF-3603 Series

Page 1: ...Assembly 9 WWF 3603 Assembly Drawing 10 Step 4A Connections for Infrared Piezo Actuators 11 Step 4B Connections for Pneumatic Actuators 12 Step 5 Final Assembly 13 JACO Fitting Instruction 14 Adjusta...

Page 2: ...system Chemicals used in ushing plumbing systems can attack the internal components of the valve and spray head and severely damage them so any ushing of the system must be followed by a full ushing w...

Page 3: ...317 875 0837 Page 3 www willoughby ind com Installation Operation Manual Stainless Steel 180 Washfountain WWF 3603 Series Physical Rough in Dimensions WWF 3603 WWF 3603 wall mounted unit shown WWF 36...

Page 4: ...oughby ind com Required Installation Supplies Proper mounting hardware Hardware for waste oulet connections Gasket for waste outlet connection Shims for installation if necessary Supply piping Silicon...

Page 5: ...00A CHECKSTOP ASSEMBLY 980183 980183 STAINLESS STEEL FLEX HOSE 6 980506 980506 STAINLESS STEEL FLEX HOSE 20 980520 980520 POWERS HYDROGUARD T P LFe480 700480ELF 700480ELF SPRAY HEAD AERATOR 320157A 32...

Page 6: ...stallation Operation Manual Stainless Steel 180 Washfountain WWF 3603 Series Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 6 www willoughby ind com Hardware...

Page 7: ...oles Make sure that the intended anchor locations will provide adequate backing to support the installed washfountain If adequate backing does not exist install appropriate support backing or relocate...

Page 8: ...assembly pre assembled Drain assembly see diagram 1 Insert the drain assembly down through the basin drain hole 2 Secure in place by tting the rubber washer onto the drain assembly from the underside...

Page 9: ...al wash basin assembly unsupported as it may fall and cause damage or personal injury For details on Step 3 instructions see WWF 3603 Assembly Drawing on Page 10 1 Place the actuator housing assembly...

Page 10: ...on Manual Stainless Steel 180 Washfountain WWF 3603 Series Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 10 www willoughby ind com Installation Instructions...

Page 11: ...iezo assemblies whichever applies to the installation 4 Plug both like colored wires into the actuator as shown above either wire will work on each connector 5 Locate the 3 8 multi colored water lines...

Page 12: ...olored water lines Match the color of each water line with the corresponding color of tubing Run the end of each water line up through the basin to the head kit Match the color of each water line to t...

Page 13: ...lings 1 Make all nal plumbing connections to valve inlets using supplied ex hoses ex hoses have shut o valves attached that should be connected to the supply inlets 2 Once all of the connections in th...

Page 14: ...allation Operation Manual Stainless Steel 180 Washfountain WWF 3603 Series Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 14 www willoughby ind com JACO Fitt...

Page 15: ...Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 15 www willoughby ind com Installation Operation Manual Stainless Steel 180 Washfountain WWF 3603 Series Adjustable Mixi...

Page 16: ...Manual Stainless Steel 180 Washfountain WWF 3603 Series Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 16 www willoughby ind com Infrared Sensor Installation...

Page 17: ...by Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 17 www willoughby ind com Installation Operation Manual Stainless Steel 180 Washfountain WWF 3603 Series Pneumatic Val...

Page 18: ...Operation Manual Stainless Steel 180 Washfountain WWF 3603 Series Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 18 www willoughby ind com Liquid Soap Speci...

Page 19: ...ess steel has a bright surface that is easy to clean and is free from oxides Therefore cleaning of stainless steel is relatively simple and easy if done on a regular basis Frequency of cleaning should...

Page 20: ...ck solenoid connections C Solenoid problem replace solenoid III No water when activated valve clicks A Make certain that water is turned on B Valve clogged Clean or replace filter IV Very low flow or...

Page 21: ...by Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 21 www willoughby ind com Installation Operation Manual Stainless Steel 180 Washfountain WWF 3603 Series Troubleshooti...

Page 22: ...tion Operation Manual Stainless Steel 180 Washfountain WWF 3603 Series Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 22 www willoughby ind com Troubleshooti...

Page 23: ...stries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 23 www willoughby ind com Installation Operation Manual Stainless Steel 180 Washfountain WWF 3603 Series DRAWING General Dime...

Page 24: ...ing Approved By VALVE ASSY WASHFOUNT 3 STATION EL TRB 11 7 11 B 803105 3EW Job Name Part Number N A Scale 1 8 Qty Sheet 1 Of 1 N A Noted Angle 1 ITEM NO PART DESCRIPTION QTY 1 700480E Powers 480E Mixi...

Page 25: ...2 PLCS 0 03 0 015 1 32 1 SIZE PARTS LISTED IN THE PVK REPAIR KITS ARE NOT SOLD INDIVIDUALLY NOTE REPAIR KIT ORDERING S ARE LISTED IN THE EXPLODED VIEW NOTE ITEM PART DESCRIPTION QTY 1 980420 SINGLE TE...

Page 26: ...Y 1 6 980406R PNEUMATIC VALVE ASSEMBLY 2 7 980197 PLASTIC VALVE COUPLING 2 8 980164 O RING 015 4 9 980406PR PNEUMATIC VALVE ASSEMBLY RIGHT PLUGGED PORT 1 10 980140 SPRING CLIP 8 11 980600A VALVE FITTI...

Page 27: ...hby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 27 www willoughby ind com Installation Operation Manual Stainless Steel 180 Washfountain WWF 3603 Series DRAWING Pneu...

Page 28: ...BODY PUSH BUTTON DIAPHRAGM PUMP MOLDED 1 4 600201 DIAPHRAGM PNEUMATIC PUMP 1 5 380504MA CAP DIAPHRAGM PUMP MOLDED 1 6 600057 PUSHBUTTON DIAPHRAGM PUMP 1 7 380124 SLEEVE DIAPHRAGM PUMP PUSHBUTTON 1 NOT...

Page 29: ...tries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 29 www willoughby ind com Installation Operation Manual Stainless Steel 180 Washfountain WWF 3603 Series PIEZO HEAD KIT DETAIL...

Page 30: ...ay Head Detail ITEM PART DESCRIPTION QTY 1 800001 WASHFOUNTAIN SPRAYHEAD BASE 45 S S 1 2 320157A SPRAY HEAD 0 5 GPM 13 16 27 THREAD 1 A BEH BEH 08 05 14 08 05 14 A 1 OF 1 STANDARD 320157A ASMB 3 2 PAR...

Page 31: ...Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 31 www willoughby ind com Installation Operation Manual Stainless Steel 180 Washfountain WWF 3603 Series DRAWING Liquid...

Page 32: ...over installation or any other labor charges and does not apply to any components damaged by accident abuse improper installation or improper maintenance This warranty does not cover any installation...

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