Wilko HG1603WK Assembly Instruction Manual Download Page 1 | Manualshive

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2 BURNER GAS BBQ

Assembly instruction (0428786)

0359-17

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Summary of Contents for HG1603WK

Page 1: ...1 2 BURNER GAS BBQ Assembly instruction 0428786 0359 17 ...

Page 2: ...2 Expanded View 7 8 1 2 3 3 4 4 5 6 6 9 9 10 10 11 12 13 14 15 17 21 18 19 20 20 23 22 22 16 16 16 16 ...

Page 3: ...locked hole 1 1 2 4 3 6 5 1 2 2 1 2 9 2 14 17 15 22 1 1 1 1 Lid handle Lid Top hinge Bottom hinge Firebowl assembly Control knob Warming rack Cooking grid 8 7 18 19 Upper left cart frame Upper right cart frame Lighting hook Lower left cart frame Lower right front cart frame Lower right rear cart frame Upper front panel 1 1 1 1 Heat plate 10 2 Side shelf 11 1 Grease cup 12 1 Grease cup support 13 1...

Page 4: ...ead the instructions before using the appliance 3 WARNING Accessible parts may be very hot Keep young children away 4 This appliance must be kept away from flammable materials during use 5 Do not move he appliance during use 6 Turn off the gas supply at the gas cylinder after use 7 Do not modify the appliance 8 Gas cylinder can t be used or stored underneath the fire bowl or in the grill cabinet E...

Page 5: ...necessary Assembly of the barbecue involves many large components it is advisable to have two people assemble the unit STEP 1 A Attach lower right rear cart frame 18 to lower right front cart frame 21 B Screw 3Pcs STEP 2 A Attach axle 23 wheel 22 to the assembled lower right cart frame F Nut 2Pcs O Spacer 2Pcs Note Use wrench to tighten the wheel nut 21 18 B B B 22 22 23 F O O F ...

Page 6: ...er left cart frame 17 A Screw 4Pcs Note Use plastic head hammer slowly and gently to strike the cart frame insert into those tubes if needed Make sure all the screw holes shown in below 2 small diagrams must be faced inward with the correct orientation 13 A A 17 A A 16 16 ...

Page 7: ...embled lower right cart frame A Screw 4Pcs Note Use plastic head hammer slowly and gently to strike the cart frame insert into those tubes if needed Make sure all the screw holes shown in below 2 small diagrams must be faced inward with the correct orientation A A A A 16 16 14 ...

Page 8: ...me B Screw 4Pcs Note Make sure the upper front panel is assembled with the correct orientation as shown below STEP 6 A Attach firebowl assembly 5 on assembled cart frame H Washer 4Pcs K Lock washer 4Pcs B Screw 4Pcs Note Take care to ensure that the hose and regulator do not become snagged at the cart frame during assembly 20 20 19 B B B B B B B K H 5 B B K H B K H K H B K H B ...

Page 9: ...9 STEP 7 A Attach lighting hook 15 to the assembled right cart frame C Wing bolt 1Pc B Hang the lighting hook onto wing bolt C 15 1 2 ...

Page 10: ...0 STEP 8 A Attach bottom hinge 4 to firebowl assembly B Screw 4Pcs H Washer 4Pcs K Lock washer 4Pcs E Wing nut 4Pcs STEP 9 A Attach control knob 6 onto valve stem 6 6 4 B B B B K E 4 H K E H K E H K E H ...

Page 11: ... washer 4Pcs E Nut 4Pcs B Attach lid handle 1 to lid J Heat resistant washer 2Pcs I Washer 2Pcs L Lock washer 2Pcs G Wing nut 2Pcs STEP 11 A Attach lid to firebowl assembly M Pin 2Pcs N Cotter pin 2Pcs N M N M N M M N 1 G L I J J G L I 3 3 B B B B E K H 2 E E E K K K H H H 2 ...

Page 12: ...g the side shelf 10 D Bolt 2Pcs B Hang the side shelf 10 onto 2 upper bolt heads C Fix another 2 bolts D into the lower bolt hole of left cart frame D Tighten all 4 bolts D securely on the left cart frame Note Do not fully tighten the bolts until all 4 bolts are in place D D D D 10 b 5mm a C d D D D D ...

Page 13: ...g the side shelf 10 D Bolt 2Pcs B Hang the side shelf 10 onto 2 upper bolt heads C Fix another 2 bolts D into the lower bolt hole of right cart frame D Tighten all 4 bolts D securely on the right cart frame Note Do not fully tighten the bolts until all 4 bolts are in place b a 5mm 10 D D D D c d D D D D ...

Page 14: ...de warming rack 7 into holes in lid and firebowl Note Look for corresponding holes on side of lid insert short wire end into lid hole one side at a time Position warming rack legs into slots on firebowl sides 7 1 4 2 3 ...

Page 15: ...ace heat plate 9 onto heat plate support B Place cooking grid 8 into firebowl assembly STEP 16 A Attach grease cup support 12 onto firebowl assembly B Place grease cup 11 onto grease cup support 9 8 9 11 12 b a 12 11 ...

Page 16: ...or damage After a period of storage and or nonuse check for leaks burner obstructions and inspect for any abrasion wear or cuts to the hose Do not attempt to disconnect the gas regulator from the cylinder or any gas fitting while the grills are in use Accessible parts may be hot Always use protective gloves Never use a gas cylinder with a damaged body valve collar or footing When cooking fire exti...

Page 17: ...on the regulator identification label The Snap on compact can be fitted to any cylinders equipped with automatic valves having a diameter as indicated on the regulator CAUTION The gas cylinder must always be used on the upright position CAUTION Whenever used outdoors the snap on compact should be suitable protected against rain CAUTION Never use a flame to look for leaks do it using a soap solutio...

Page 18: ...mly and vertically then pull regulator upwards Figure E CAUTION Never attempt to disconnect regulator when the regulator valve handle is not in the OFF position Operation of Excess Flow Check Device The regulator can be fitted a safety device designed to automatically limit the gas escape in case of gas leak which prevents the gas from reaching the grill The marking excess flow on the regulator id...

Page 19: ...s appear after one minute turn gas cylinder valve to CLOSED wipe away solution and proceed Operating Main Burners First Use 1 Make sure all labels packaging and protective films have been removed from the grill 2 Remove manufacturing oils before cooking on this grill for the first time by operating the grill for at least 15 minutes on HIGH with the lid closed This will heat clean the internal part...

Page 20: ...let the gas clear for 5 minutes before re lighting Turning off 1 Turn gas cylinder valve to CLOSED 2 Turn all control knobs clockwise to the OFF position Note A poof sound is normal as the last of the propane gas is burned 3 Disconnect gas cylinder per Disconnect Gas Cylinder instructions CO Warning 1 Carbon Monoxide CO is a colourless odourless highly poisonous gas that can kill in minutes Carbon...

Page 21: ...ng oil before lighting 3 Place delicate foods like fish and vegetables in aluminum foil pouches and indirect cook or place on upper cooking levers warming rack WARNING Never cover entire cooking area with aluminum foil 4 To avoid losing natural juices use long handle tongs or spatulas instead of forks and turn foods over just once during cooking 5 When direct cooking adjust your burners to differe...

Page 22: ...degresser and a nylon scrubbing brush 3 Rinse clean with water 4 Allow too air dry Before Storing 1 Turn control knobs to OFF and gas cylinder valve to CLOSED 2 Disconnect gas cylinder per Disconnect Gas Cylinder instructions 3 Clean all surfaces 4 Lightly coat the burners with cooking oil to prevent excess rusting 5 If storing the grill indoors disconnect the gas cylinder see Disconnect Gas Cylin...

Page 23: ...23 Troubleshooting Produced in China for Wilko Roebuck Way Manton Wood Worksop Nottinghamshire S80 3EG Careline 08000 329 329 www wilko com ...

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