Wilden T2 Original Metal Manual Download Page 3

1

WIL-10200-E-03

WILDEN PUMP & ENGINEERING, LLC

SECTION 1

WILDEN MODEL T2 METAL
CAUTIONS – READ FIRST!

TEMPERATURE LIMITS:

 

Polypropylene 

0°C to 79°C 

32°F to 175°F 

 

Neoprene 

–17.8°C to 93.3°C 

0°F to 200°F 

 

Buna-N 

–12.2°C to 82.2°C 

10°F to 180°F 

 

EPDM 

–51.1°C to 137.8°C  –60°F to 280°F 

 Viton

®

 

–40°C to 176.7°C  –40°F to 350°F 

 

Wil-Flex™ 

–40°C to 107.2°C  –40°F to 225°F 

 

Polyurethane 

–12.2°C to 65.6°C 

10°F to 150°F 

 

Saniflex™ 

–28.9°C to 104.4°C  –20°F to 220°F 

 

PTFE 

4.4°C to 148.9°C 

40°F to 300°F

CAUTION:

When choosing pump materials, be sure to 

check the temperature limits for all wetted components. 
Example: Viton

®

 has a maximum limit of 176.7°C (350°F) 

but polypropylene has a maximum limit of only 79°C 
(175°F).

CAUTION:

 Maximum temperature limits are based 

upon mechanical stress only. Certain chemicals will 
significantly reduce maximum safe operating tempera-
tures. Consult engineering guide for chemical compat-
ibility and temperature limits.

CAUTION:

 Always wear safety glasses when operat-

ing pump. If diaphragm rupture occurs, material being 
pumped may be forced out air exhaust.

WARNING:

 Prevention of static sparking — If static 

sparking occurs, fire or explosion could result. Pump, 
valves, and containers must be properly grounded when 
handling flammable fluids and whenever discharge of 
static electricity is a hazard. 

CAUTION:

  Do not exceed 8.6 bar (125 psig) air supply 

pressure. (3.4 bar [50 psig] for UL models.)

CAUTION:

 Before any maintenance or repair is 

attempted, the compressed air line to the pump should 
be disconnected and all air pressure allowed to bleed 
from pump. Disconnect all intake, discharge and air 
lines. Drain the pump by turning it upside down and 
allowing any fluid to flow into a suitable container.

CAUTION:

 Blow out air line for 10 to 20 seconds 

before attaching to pump to make sure all pipe line 
debris is clear. Use an in-line air filter. A 5µ (micron) air 
filter is recommended.

NOTE:

 Tighten clamp bands and retainers prior to 

installation. Fittings may loosen during transportation.

NOTE:

  When installing PTFE diaphragms, it is impor-

tant to tighten outer pistons simultaneously (turning in 
opposite directions) to ensure tight fit.

NOTE:

 Before starting disassembly, mark a line from 

each liquid chamber to its corresponding air chamber. 
This line will assist in proper alignment during reas-
sembly.

CAUTION:

 Verify the chemical compatibility of the 

process and cleaning fluid to the pump’s component 
materials in the Chemical Resistance Guide.

CAUTION:

 When removing the end cap using 

compressed air, the air valve end cap may come out 
with considerable force. Hand protection such as a 
padded glove or rag should be used to capture the 
end cap. 

CAUTION:

 Only explosion proof (NEMA 7) solenoid 

valves should be used in areas where explosion proof 
equipment is required. 

NOTE:

 All non lube-free air-operated pumps must 

be lubricated. Wilden suggests an arctic 5 weight oil 
(ISO grade 15). Do not over-lubricate pump. Over-lubri-
cation will reduce pump performance.

NOTE:

UL-listed pumps must not exceed 3.4 bar (50 

psig) air supply pressure.

CAUTION:

 Do not lubricate lube-free pumps.

CAUTION:

 CAUTION: For UL listed pumps, do not 

exceed 3.4 bar (50 psig) air supply pressure.

CAUTION:

 For UL listed pumps, all pipe connections 

are to be made using UL Classified gasoline-resistant 
pipe compound. 

CAUTION:

 For UL listed pumps, all installations must 

conform with NFPA 30, NFPA 30A, and all other appli-
cable codes. 

CAUTION:

 For UL listed pumps, air exhaust port is to 

be connected to pipe or tubing to be routed outdoors 
or other location determined to be equivalent. 

CAUTION:

 For UL listed pumps, pump is to be 

grounded using the jam-nut located atop the long 
vertical carriage bolt.  The ground connection is marked 
with a tag having the grounding symbol.

Grounding Symbol

Summary of Contents for T2 Original Metal

Page 1: ...T2 WIL 10200 E 03 REPLACES EOM T2M 10 03 EOM S i m p l i f y y o u r p r o c e s s Engin e e ri n g Operati o n Mainte n a n ce Original Series METAL Pumps...

Page 2: ...S DATA 7 SECTION 7 INSTALLATION AND OPERATION A Installation 8 B Operation Maintenance 9 C Troubleshooting Pumps 10 SECTION 8 DIRECTIONS FOR DISASSEMBLY REASSEMBLY A T2 METAL Disassembly Cleaning Insp...

Page 3: ...o make sure all pipe line debris is clear Use an in line air filter A 5 micron air filter is recommended NOTE Tighten clamp bands and retainers prior to installation Fittings may loosen during transpo...

Page 4: ...oprene Orange Dot VALVE SEAT A ALUMINUM S STAINLESS STEEL VALVE SEAT O RING BN BUNA N EP EPDM FS SANIFLEX Hytrel Cream PU POLYURETHANE Brown TF PTFE White WF WIL FLEX Santoprene LEGEND T2 X X X X X XX...

Page 5: ...2 When the pressurized diaphragm diaphragm A reaches the limit of its discharge stroke the air valve redirects pressurized air to the back side of diaphragm B The pressurized air forces diaphragm B aw...

Page 6: ...ch A 267 10 5 B 36 1 4 C 137 5 4 D 254 10 0 E 279 11 0 F 28 1 1 G 97 3 8 H 76 3 0 J 185 7 3 K 211 8 3 L 173 6 8 M 107 4 2 N 127 5 0 P 8 0 3 R 33 1 3 DIMENSIONS ITEM METRIC mm STANDARD inch A 267 10 5...

Page 7: ...EM METRIC mm STANDARD inch A 264 10 4 B 36 1 4 C 137 5 4 D 257 10 1 E 267 10 5 F 295 11 6 G 41 1 6 H 97 3 8 J 74 2 9 K 183 7 2 L 211 8 3 M 173 6 8 N 107 4 2 P 127 5 0 R 8 0 3 S 43 1 7 T2 METAL SANIFLO...

Page 8: ...of the pump performance curve Height 279 mm 11 0 Width 267 mm 10 5 Depth 185 mm 7 3 Est Ship Weight Aluminum 12 kg 26 lbs Stainless Steel 16 kg 36 lbs Air Inlet 6 mm 1 4 Inlet 25 mm 1 Outlet 19 mm 3...

Page 9: ...chart Caution Do not exceed 8 6 bar 125 psig air supply pressure Flow rates indicated on chart were determined by pumping water For optimum life and performance pumps should be specified so that dail...

Page 10: ...nal determination of the pump site should not be made until the piping problems of each possible loca tion have been evaluated The impact of current and future installations should be considered ahead...

Page 11: ...rs and replacements Over a period of time such records can become a valuable tool for predicting and preventing future maintenance problems and unscheduled downtime In addition accurate records make i...

Page 12: ...Wilden suggests the use of an oil with arctic characteristics ISO 15 5 wt Pump runs but little or no product flows 1 Check for pump cavitation slow pump speed down to match thickness of material being...

Page 13: ...inlet and 19 mm 3 4 outlet and is designed for flows up to 132 lpm 35 gpm The single piece center section consisting of center block and air chambers is molded of polypropylene or aluminum The air va...

Page 14: ...ched or gouged Using an adjust able wrench remove diaphragm assem bly from shaft Inspect all parts for wear and replace with genuine Wilden parts if necessary Step 4 Figure 4 Remove the discharge valv...

Page 15: ...ving the four socket head cap screws which attach it to the center section The piston in the air valve is aluminum with a dark anodized coating see Figure A The piston should move freely and the ports...

Page 16: ...page The following tips will assist in the assembly process Clean the inside of the center section shaft bushing to ensure no damage is done to new seals Stainless steel bolts should be lubed to redu...

Page 17: ...15 WIL 10200 E 03 WILDEN PUMP ENGINEERING LLC...

Page 18: ...16 SECTION 9A EXPLODED VIEW PARTS LISTING T2 METAL AIR OPERATED RUBBER TPE FITTED WILDEN PUMP ENGINEERING LLC WIL 10200 E 03...

Page 19: ...0 03 04 6400 03 N A N A N A N A 11 Center Section Glyd Ring 4 02 3210 55 225 02 3210 55 225 02 3210 55 225 02 3210 55 225 02 3210 55 225 02 3210 55 225 02 3210 55 225 12 Shaft 1 02 3800 03 07 02 3800...

Page 20: ...18 27 26 17 23 24 25 16 20 21 22 18 19 SECTION 9B EXPLODED VIEW PARTS LISTING T2 METAL AIR OPERATED PTFE FITTED WILDEN PUMP ENGINEERING LLC WIL 10200 E 03...

Page 21: ...2 6000 03 Hex Nut 1 4 20 Not shown 4 04 6400 08 04 6400 03 04 6400 03 N A N A N A 11 Center Section Glyd Ring 4 02 3210 55 225 02 3210 55 225 02 3210 55 225 02 3210 55 225 02 3210 55 225 02 3210 55 22...

Page 22: ...1080 52 N A 02 1200 52 Neoprene 02 1010 51 02 1080 51 N A N A EPDM 02 1010 54 02 1080 54 N A 02 1200 54 Viton 02 1010 53 02 1080 53 N A N A Wil Flex 02 1010 58 02 1080 58 N A 02 1200 58 Sani ex 02 10...

Page 23: ...comes rst Failure due to normal wear misapplication or abuse is of course excluded from this warranty Since the use of Wilden pumps and parts is beyond our control we cannot guarantee the suitability...

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