Wilden PS1520 Engineering Operation & Maintenance Manual Download | Manualshive

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WIL-11520-E-08

Where Innovation Flows

EOM

ENGINEERING OPERATION
& MAINTENANCE MANUAL

PS1520/PS1530
Bolted Metal Pump

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Summary of Contents for PS1520

Page 1: ...WIL 11520 E 08 Where InnovationFlows EOM ENGINEERING OPERATION MAINTENANCE MANUAL PS1520 PS1530 Bolted Metal Pump...

Page 2: ...G California LLC Wil Flex is a trademark of PSG California LLC Saniflex is a trademark of PSG California LLC All trademarks names logos and service marks collectively trademarks in this document are r...

Page 3: ...0 Metal EZ Install TPE Fitted 10 PS1520 PS1530 Metal Full Stroke PTFE Fitted 11 PS1520 PS1530 Ductile Iron Full Stroke PTFE Fitted 11 Suction Lift Capability 12 SECTION 6 Suggested Installation Operat...

Page 4: ...lly with all wetted pump components CAUTION Before attempting any maintenance or repair disconnect the compressed air line to the pump and allow all air pressure to bleed from the pump Disconnect all...

Page 5: ...NTOPRENE THREE BLACK DOTS VALVE BALLS BN BUNA N RED DOT EP EPDM BLUE DOT FS SANIFLEX HYTREL CREAM FW SANITARY WIL FLEX SANTOPRENE TWO BLACK DOTS NE NEOPRENE GREEN DOT PU POLYURETHANE BROWN TF PTFE WHI...

Page 6: ...ts seat while the opposite discharge valve ball is forced onto its seat forcing fluid to flow through the pump discharge The movement of diaphragm A toward the center of the pump creates a vacuum with...

Page 7: ...1 9 J 211 8 3 K 189 7 4 L 720 28 4 M 358 14 1 N 307 12 1 P 257 10 1 R 282 11 1 S 15 0 6 LW0258 REV C PS1520 STAINLESS STEEL DIMENSIONS ITEM METRIC mm STANDARD inch A 650 25 6 B 71 2 8 C 443 17 5 D 76...

Page 8: ...4 M 360 14 2 N 305 12 0 P 257 10 1 R 279 11 0 S 15 0 6 LW0350 REV A PS1530 METAL DIMENSIONS ITEM METRIC mm STANDARD inch A 673 26 5 B 105 4 1 C 477 18 8 D 796 31 3 E 890 35 1 F 891 35 3 G 90 3 6 H 88...

Page 9: ...D inch A 615 24 2 B 127 5 0 C 545 21 5 D 934 36 8 E 1031 40 6 F 1035 40 7 G 165 6 5 H 533 21 0 J 48 1 9 K 211 8 3 L 400 15 8 M 721 28 4 N 363 14 3 P 307 12 1 R 259 10 2 S 282 11 1 T 18 0 7 DIN mm ANSI...

Page 10: ...rs will fall in the center of the pump s performance curve Caution Do not exceed 8 6 bar 125 psig air supply pressure PS1520 PS1530 METAL EZ INSTALL TPE FITTED Ship Weight 1520 Threaded AL 69 kg 152 l...

Page 11: ...ion Do not exceed 8 6 bar 125 psig air supply pressure PS1520 PS1530 METAL FULL STROKE PTFE FITTED Ship Weight 1520 Threaded AL 69 kg 152 lb 1520 Threaded SS 126 kg 278 lb 1530 Flanged AL 101 kg 223 l...

Page 12: ...n atmospheric pressure and pipe friction loss all affect the amount of suction lift your pump will attain PS1520 PS1530 STAINLESS STEEL SUCTION LIFT CAPABILITY Suction lift curves are calibrated for p...

Page 13: ...305 m 1 000 above sea level This chart is meant to be a guide only There are many variables that can affect your pump s operating characteristics The number of intake and discharge elbows viscosity of...

Page 14: ...d then multiplying that figure by the displacement per stroke Muffler Using the standard Wilden muffler sound levels are reduced below OSHA specifications You can use other mufflers to reduce sound le...

Page 15: ...used to regulate volume Pump discharge rate also can be controlled by throttling the pump discharge by partially closing a valve in the discharge line of the pump This action increases friction loss w...

Page 16: ...o be unable to shift Pump runs but little or no product flows 1 Check for pump cavitation Slow pump speed down to allow thick material to flow into liquid chambers 2 Verify that vacuum required to lif...

Page 17: ...container Be aware of any hazardous effects of contact with your process fluid NOTE Your specific pump model may vary from the configuration shown however pump disassembly procedure will be the same N...

Page 18: ...old to expose the valve balls and valve seats Inspect ball cage area of manifold for excessive wear or damage Step 7 Step 8 Step 9 Remove the inlet valve balls and valve seats from the inlet manifold...

Page 19: ...fastener type may vary Use an appropriately sized socket wrench to disassemble the diaphragm assembly if replacement is necessary To remove the diaphragm assembly from shaft secure shaft with soft jaw...

Page 20: ...ur process fluid NOTE Replace worn parts with genuine Wilden parts for reliable performance Step 1 Step 2 Step 3 Using a pair of snap ring pliers remove the snap ring from the pilot sleeve Using an O...

Page 21: ...r to the spool or O rings and replace if necessary Using the appropriate sized wrench loosen the fasteners and lift away remaining air chamber and center block gasket from center section Replace gaske...

Page 22: ...n the end cap using an O ring pick Replace the O ring s if necessary NOTE The Pro Flo SHIFT air valve incorporates an end cap at both ends of the air valve Step 15 Remove the air valve spool from the...

Page 23: ...on this page The following tips will assist in the assembly process Lubricate the air valve bore center section shaft and pilot spool bore with NLGI grade 2 white EP bearing grease or equivalent Clea...

Page 24: ...5 With the seal clamped in the pliers insert the seal into the busing bore and position the bottom of the seal into the correct groove When the bottom of the seal is seated in the groove release the c...

Page 25: ...PS1520 1530 Bolted Metal SECTION 8 PS1520 PS1530 ALUMINUM LW0042 REV H ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS EXPLODED VIEW AND PARTS LIST FULL STROKE PTFE FITTED THREADED FULL STRO...

Page 26: ...nents 24 Liquid Chamber Bolted 2 15 4980 01 25 Discharge Elbow Bolted 2 15 5250 01 26 Inlet Elbow Bolted 2 15 5210 01 27 T Section Bolted ANSI 2 15 5180 01 T Section Bolted DIN 2 15 5185 01 28 Manifol...

Page 27: ...08 27 PS1520 1530 Bolted Metal PS1520 PS1530 METAL LW0041 REV H ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS EXPLODED VIEW AND PARTS LIST FULL STROKE PTFE FULL STROKE IPD METAL ADS PLASTIC...

Page 28: ...2 MNPT to 1 FNPT 1 04 6959 17 04 6959 17 25 Muffler 1 MNPT 1 15 3514 99 15 3514 99 26 Muffler 1 1 2 MNPT 1 04 3518 99R 04 3513 99 04 3518 99R 27 Muffler 1 4 MNPT 1 04 3240 07 Wetted Path Components 28...

Page 29: ...15 1325 57 Wil Flex 15 1022 58 15 1031 58 15 1080 58 15 1126 58 15 1325 58 Stainless Steel 15 1125 03 1Used in conjunction with metallic valve seat LW0049 REV T PS1520 PS1530 METAL MATERIAL DIAPHRAGM...

Page 30: ...WIL 11520 E 08 30 PS1520 1530 Bolted Metal NOTES...

Page 31: ...WIL 11520 E 08 31 PS1520 1530 Bolted Metal NOTES...

Page 32: ...USA P 1 909 422 1730 psgdover com Copyright 2021 PSG a Dover Company PSG reserves the right to modify the information and illustrations contained in this document without prior notice This is a non co...

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