Wilden Advanced P100 Series Engineering, Operation & Maintenance Download

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W h e r e I n n o v a t i o n F l o w s

www.wildenpump.com

P100

Advanced™ Series

PLASTIC Pumps

EOM

Engineering

Operation &

Maintenance

WIL-11050-E-05

REPLACES WIL-11050-E-04

WIL-11050-E

Summary of Contents for Advanced P100 Series

Page 1: ...W h e r e I n n o v a t i o n F l o w s www wildenpump com P100 Advanced Series PLASTIC Pumps EOM Engineering Operation Maintenance WIL 11050 E 05 REPLACES WIL 11050 E 04 WIL 11050 E...

Page 2: ...d 7 C P100 ADVANCED PLASTIC PTFE Fitted 8 SECTION 6 SUCTION LIFT CURVES DATA 8 SECTION 7 INSTALLATION AND OPERATION A Installation 9 B Operation Maintenance 10 C Troubleshooting 11 SECTION 8 DIRECTION...

Page 3: ...y is a hazard CAUTION Do not exceed 8 6 bar 125 psig air supply pressure CAUTION Advanced series plastic pumps are made with plastic that is not UV stabilized Direct sunlight for prolonged periods can...

Page 4: ...el Cream PU POLYURETHANE Brown TF PTFE White VT VITON White Dot WF WIL FLEX Santoprene Three Black Dots VALVE SEAT K PVDF P POLYPROPYLENE VALVE SEAT O RING BN BUNA N PU POLYURETHANE Brown TV PTFE ENCA...

Page 5: ...behind the diaphragm has been forced out to the atmosphere through the exhaust port of the pump The movement of diaphragm B toward the center section of the pump creates a vacuum within chamber B Atmo...

Page 6: ...ANDARD inch A 234 9 2 B 51 2 0 C 170 6 7 D 254 10 0 E 279 11 0 F 81 3 2 G 25 1 0 H 114 4 5 J 201 7 9 K 170 6 7 L 145 5 7 M 114 4 5 N 81 3 6 P 102 4 0 R 8 0 3 S 188 7 4 T 155 6 1 U 130 5 1 V 140 5 5 1...

Page 7: ...M N P R B S T U V R B D E H J K G F ALTERNATE FOOTPRINT LW0472 REV A DIMENSIONS P100 ADVANCED CENTER PORTED PLASTIC ITEM METRIC mm STANDARD inch A 234 9 2 B 51 2 0 C 170 6 7 D 254 10 0 E 279 11 0 F 81...

Page 8: ...FNPT LIQUID INLET 1 4 FNPT AIR INLET D B A L M C E F G K H J P N R B S T U V P 1 2 FNPT AIR EXHAUST DIMENSIONS P100 ADVANCED VERTICAL PORTED PLASTIC ITEM METRIC mm STANDARD inch A 234 9 2 B 51 2 0 C 1...

Page 9: ...ld be specified so that daily operation parameters will fall in the center of the pump performance curve P100 Plastic TPE FITTED Est Ship Weight Polypropylene 4 kg 8 lbs PVDF 5 kg 10 lbs Air Inlet 6 m...

Page 10: ...cfm air consumption See dot on chart Caution Do not exceed 8 6 bar 125 psig air supply pressure Flow rates indicated on chart were determined by pumping water For optimum life and performance pumps sh...

Page 11: ...rd Wilden muffler Other mufflers can be used but usually reduce pump performance ELEVATION Selecting a site that is well within the pump s dynamic lift capability will assure that loss of prime trou b...

Page 12: ...does not generate heat therefore your process fluid temperature will not be affected RECORDS When service is required a record should be made of all necessary repairs and replacements Over a period of...

Page 13: ...from shifting 7 Remove plug from pilot spool exhaust check pilot spool exhaust for blockage Pump runs but little or no product flows 1 Check for pump cavitation slow pump speed down to allow thick ma...

Page 14: ...n the pump by turning it upside down and allowing any fluid to flow into a suitable container Be aware of any hazardous effects of contact with your process fluid NOTE The model used for these instruc...

Page 15: ...r should be removed to expose the diaphragm and outer pis ton Rotate center section and remove the opposite liquid chamber 5 A D I R E C T I O N S F O R D I S A S S E M B LY R E A S S E M B LY Step 3...

Page 16: ...M B LY R E A S S E M B LY Step 11 Figure 11 To remove the remaining diaphragm assembly from the shaft secure shaft with soft jaws a vise fitted with plywood or other suitable material to ensure shaft...

Page 17: ...s a revolutionary Pro Flo air distribution system A 6 mm 1 4 air inlet connects the air supply to the center section Proprietary com posite seals reduce the co efficient of friction and allow the P100...

Page 18: ...s are not sold separately Step 9 Figure 9 Check center section Glyd rings for signs of wear If necessary remove Glyd rings with o ring pick and replace D I S A S S E M B LY C L E A N I N G I N S P E C...

Page 19: ...ss Clean the inside of the center section shaft bore to ensure no damage is done to new seals Stainless bolts should be lubed to reduce the possibility of seizing during tightening Be sure to tighten...

Page 20: ...INEERING LLC 18 WIL 11050 E 05 S e c t i o n 9 A E X P L O D E D V I E W P A R T S L I S T I N G P100 ADVANCED PLASTIC E X P L O D E D V I E W 18 26 26 28 29 29 27 28 30 30 31 17 18 18 20 25 24 23 22...

Page 21: ...ted NPT 1 01 5035 20 677 01 5035 21 677 Manifold Discharge Center Ported BSPT 1 01 5036 20 678 01 5036 21 678 Manifold Discharge Vertical Ported NPT 1 01 5035 21 672 Manifold Discharge Vertical Ported...

Page 22: ...S Polyurethane 01 1010 50 01 1080 50 01 1200 50 02 1230 50 Neoprene 01 1060 51 Buna N 01 1010 52 01 1080 52 00 1260 52 02 1230 52 High Temp Buna N 01 1060 61 Viton 01 1010 53 01 1080 53 01 1205 53 01...

Page 23: ...omes first Failure due to normal wear misapplication or abuse is of course excluded from this warranty Since the use of Wilden pumps and parts is beyond our control we cannot guarantee the suitability...

Page 24: ...p PSG ADoverCompany PSG reserves the right to modify the information and illustrations contained in this document without prior notice This is a non contractual document 08 2014 A u t h o r i z e d P...

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