Wienold Lifte Universal Premium Owner'S/Operator'S Manual Download Page 1 | Manualshive

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Operators Manual

Lift Universal

01/16

P R E M I U M

WLU /L Premium

WLU /K Premium

WLU /Ks Premium

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Summary of Contents for Universal Premium

Page 1: ...Operators Manual Lift Universal 01 16 P R E M I U M WLU L Premium WLU K Premium WLU Ks Premium ...

Page 2: ... de Operating Instructions 14 Installation 11 Lift Universal P R E M I U M 2 Important Read understand and obey these safety rules and operating instructions before operating this machine Only trained and authorized personnel shall be permitted to operate this machine This manual should be considered a permanent part of your machine and should remain with the machine at all times If you have any q...

Page 3: ...nd the safety rules before going on to the next section 2 Alwaysperformapre operation inspection 3 Always perform the function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended You read understand and obey the manufacturer s instructions and safety rules safety and operator s manuals and machine decals Youread understandandobeyemployer s safety rules and worksite...

Page 4: ... or raised Do not raise the load unless the machine is on a firm level surface Prior to use check the work area for drop offs holes bumps debris unstable or slippery surfaces or other possible hazardous conditions Do not raise the load unlesstheloadhandling attachment is properly secured to the lift Do not use blocks to level the lift Do not move the lift with a raised load except for minor positi...

Page 5: ...or welding Bodily Injury Hazard Do not grasp the cable Do not place ladders or scaffolding against any part of the lift Do not use the lift on a moving or mobile surface or vehicle Do not exceed the rated load capacity See Load Capacity Charts section Avoid debris and uneven surfaces while rolling a lift with the legs folded up Do not replace lift parts critical to stability or structure with item...

Page 6: ...ilizer when the lock plates are released The stabilizer will drop Maintain a firm grasp on the leg when the retaining pin is removed The leg will drop Maintain a firm grasp on the winch handles until the brake is locked The brake is locked when the load will not cause the winch handles to turn AdjustableFlatForks Do not raise the load unless the snap pins are properly inserted in the forks ForkExt...

Page 7: ... operate the lift without proper instruction creating an unsafe condition Decal Legend Wienold product decals use symbols color coding and signal words to identify the following Safety alert symbol used to alert personneltopotentialpersonal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Red used to indicate the presence of an imminently hazardous ...

Page 8: ...ls The pre operation inspection is a visual inspection performed by the operator prior to each work shift This inspection is designed to discover if anything is apparently wrong with a machine before the operator tests it Refer to the list on the next page and check each of the items If damage or any unauthorized variation from factory delivered condition is discovered the lift must be tagged and ...

Page 9: ...secomponents Legs Stabilizers and latch plates if equipped Mast columns Exterior plastic shim for safety brake ifequipped Carriagehold downbar Cableanchor Cableandpulleys Wheels and casters Loadhandlingattachments Nuts bolts and other fasteners Cable kinks frays abrasions Check the entire lift for Dentsordamage Corrosionoroxidation Cracks in welds or structural components Be sure that all structur...

Page 10: ...e the machine as it was intended Fundamentals The function tests are designed to discover any malfunctions before the lift is put into service The operator must follow the step by step instructions to test all lift functions A malfunctioning lift must never be used If malfunctions are discovered the lift must be tagged and removed from service Repairs to the lift may only be made by a qualified se...

Page 11: ...the LONG Outrigger Legs at the front and the SHORTT Outriggerat the backend 2 2 Lifts WITH CounterbalanceWeights WLU K Premium and WLU Ks Premium If the lift is used WITH CounterbalanceWeights the Outriggr Legs for the Counterbalance Weights Box must be installedgenerally at the backend and the shortT Outrigger always at the frontend Fix the Counterbalance Weight Box properlyand fill it up with th...

Page 12: ...g attachment 2 Raise the carriage to full height by firmly grasping the winch handles and rotating them towards the mast Result The carriage should raise to the top of the front mast section followed in consecutive order by each mast section 3 Fully lower the carriage After lowering to the desired position turn the winch handles toward the mast raise the load 1 4 turn to set the brakes TestOne Spe...

Page 13: ...rinciples of safe lift operation contained in this operator s manual 1 Avoid hazardous situations 2 Alwaysperformapre operationinspection 3 Always perform function tests prior to use 4 Inspecttheworkplace Knowandunderstandtheworkplace inspection before going on to the next section 5 Only use the lift as it was intended Be aware of and avoid the following hazardous situations drop offs orholes bump...

Page 14: ...o the next section Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation It is the operator s responsibility to follow all the safety rules and instructions in the operator s manual Using the lift for anything other than lifting material is unsafe If more than one operator is expected to use a lift at different times in the same work shift each ...

Page 15: ...nd load After Each Use To prepare the lift for storage follow the Setup procedure in reverse order Select a safe storage location firm level surface weather protected clear of obstruction and traffic Setup Select an area that is firm level and free of obstructions Follow the Setup procedures in the FunctionTests section Raising and Lowering Load 1 Center the load on the load handling attachment Se...

Page 16: ...ncing point center of gravity of a load and must be positioned within the load center zone Tip over hazard Failure to position the load center within the load center zone may result in death or serious injury Forks Load Positioning Instructions 1 Determine the weight of the load and the location of its load center 2 Measure to the load center from the side of the load that will be closest to the c...

Page 17: ...n the boom measure to the load center Load Capacity Chart Load Center inch 14 18 22 26 30 34 38 42 Modell 881 723 593 487 399 326 268 220 lbs lbs lbs Premium 1 7 Premium 2 8 Premium 4 0 lbs Premium 5 1 881 650 533 436 359 293 240 198 36 cm 46 cm 66 cm 56 cm 76 cm 86 cm 97 cm 107 cm cm 36 46 56 66 76 86 97 107 Modell 400 328 269 221 181 148 122 100 kg kg kg Premium 1 7 Premium 2 8 Premium 4 0 kg Pr...

Page 18: ...overthe carriage 3 Raise the carriage until it contacts the carriage hold downbar 4 Adjust the loading wheels to the desired position Be sure the pin is properly inserted Loading Lift with a Crane Be sure to place the legs and stabilizers in the storedposition Be sure to inspect the lift and remove any loose or unsecureditems Use the lifting bracket on the top of the rear mast column Always place ...

Page 19: ... m 1 74 m 1 77 m 0 75 m 0 05 m 0 37 m 881 lbs 400 kg 285 lbs 129 kg 75 lbs 34 kg 1 70 m 1 31 m 1 70 m 1 31 m 1 60 m 1 68 m 0 63 m 0 50 m 1 74 m 1 77 m 0 75 m 0 05 m 0 37 m 881 lbs 400 kg 214 lbs 97 kg 75 lbs 34 kg 212 lbs 96 kg WLU K PREMiUM 1 7 5 15 m 4 76 m 5 15 m 4 76 m 5 06 m 1 68 m 0 63 m 0 50 m 1 74 m 1 77 m 0 75 m 0 05 m 0 37 m 793 lbs 360 kg 320 lbs 145 kg 75 lbs 34 kg 212 lbs 96 kg 2 85 m...

Page 20: ... 05 m 0 37 m 881 lbs 400 kg 250 lbs 113 kg 58 lbs 26 kg 318 lbs 144 kg 4 00 m 3 60 m 4 00 m 3 60 m 3 90 m 1 68 m 0 63 m 0 50 m 1 74 m 1 06 m 0 75 m 0 05 m 0 37 m 881 lbs 400 kg 285 lbs 129 kg 58 lbs 26 kg 318 lbs 144 kg WLU Ks PREMiUM 2 8 WLU Ks PREMiUM 4 0 WLU Ks PREMiUM 5 1 Lift Universal Ks P R E M I U M 20 Lift Universal P R E M I U M Operators Manual Technical Data Working height standard for...

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Page 24: ...Industriegebiet Waldstr 35a D 48488 Emsbüren Germany Phone 49 59 03 93 94 0 Fax 49 59 03 93 94 50 www wienold lifte de e mail info wienold lifte de Niederlassungen Leverkusen Walsrode Brandenburg Emsbüren München Frankfurt ...

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