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Summary of Contents for Weldmatic 180s CP17

Page 1: ...e 83 429 4766 AA32493 Sydney E r 2 6 4 7 2655 AA24155 Newca5 t 1 e E r 4 9 61 1668 B r i c b a n e 8 7 8 4 4 1371 WC11 1 o n g u n g G 1 4 2 25 3 4 4 7 V i c e 3874 p h 8 3 465 Facsimile G 1 3 465 Mackay 679 51 Adel aide 8 8 3 5 2 P e r t h 0 9 361 L a u n c e s t o n 8 6 3 4 4 251 1 AA32493 8612 3 5 3 2 3622 AA82856 7088 AA72936 53822 MELDPIATI C 180S PLEASE Et4SURE THAT T H I S FOLDER I S KEPT I...

Page 2: ... J F1GUHE 1 2 3 4 5 7 E P 18 1 1 d PAGE l 1 2 6 8 9 18 12 15 PAGE CONTENTS SFECI FI CAT I ON RECEI O 1NG I NSTALLAT ION CONTROLS WELDING SET UP GENERAL MAINTENANCE TROUBLE SHClOTING CONTROL PRINTED CIRCUIT BOARDS SFARE PARTS L I S T S A ...

Page 3: ... o f 1 2 STANDARD PACKAGE AM132 8 N i n e M e t r e A c c e c c o r y Lead K i t AM132 0 15 F i f t e e n M e t r e A c c e s s o r y Lead K it 2 RECEIVING I n genera 1 i t i s a g o o d p r a c t i c e t o mc ue the equipmerlt t o t h es i t e o fi n s t a l l a t i o n b e f o r e u n p a c k i n q Use c a r e i no r d e r t o a v o i d damage t cl t h e it ems en c 1 osed I f a n y damage haE c...

Page 4: ...o i d a t l e c o n s i d e r a t i o ns h o u l d tle g i v e n tcl the u s e o fp o r t a t l e w e l d i r gs c r e e n so f a s u i t a b l e m a t e r i a l T h e n u t l o w o f c o o l i n g a i r f r o m the w e 1 d i n g p o w e r c u r c e c a n a1 5 0 c a u s e s i m i lar prcatl1 ems a n d t h e m a c h i n es h o u l d tle pc1s i t i o n e dw i t h t h i s in mind A i r h o r n e d u ...

Page 5: ...t t h e EARTH c o n n e c t i o n i s s e C u r E 1 y made T h e b i n s Power Supply Cab1 e c hould o n l y be r e p l a c e d W 1 th an e q u i v a l e n t s i z e cattle a s that f i t t e d T i g h t e n the two s crews o f the i n t e r n a l c a b l e c l a m p 1 e s v i n g s u f f i c i e n t 5 1 a c k i n the S u p p l y F l e x i b l e Cat11e C U C that the t e r m i n a t e d wirec are ...

Page 6: ...E Engage the W i r e f e e d e r c o n t r c l l c a t l l e p l u g i n t o the marked s o c k e t on the p o w e rs o u r c ef r o n t p a n e l T h e con trcll cab1 e c o n n e c t i u n s f o r the w i r e f e e d e r a r e c huwn the a d j a c e n t d i a g r a m I IELD I N G CURRENT CABLES G t 1 k we1 d i n g i s c o n d u c t e dw i t h the el ec trclde polari t y pc1c i t i v e a n d the w...

Page 7: ...DMATIC 1 8 8 s MANUAL PAGE 5 WELDMATIC 180s l J CONTROL CONNECTIONS W 2 1 2 W l R E FEEDER I I CP1 POWER SOU _ B I M K OR W H I T E B A D W N b R RfD C O N T R O L F1 GURE 2 CABLE AND HOSE CONNECT1O N S L ...

Page 8: ...I WELDMATIC 188s MANUAL PAGE 6 QFF 0 ON digE tN tH 0 S P n r T t M E ...

Page 9: ...mcltor f e e d i n g t h e w i r e i n t o t h e g u n c a b l e 5 y s t e m The w i r e f e e d speed d u r i n g i n c h i s d e t e r m i n e d t l y t h e s e t t i n y cl the IJire c peed c o n t r a 1 L OtTACiE SW ITCH O u t p u t v01 t a g e w i l 1 i n c r e a s e w i t h i n c r e a s i n g p o s i t i o n numbers W I HE SPEED C CNTHOL SPOT T I ME CONTROL I NTERVAL CONTROL ...

Page 10: ...t o s u i t the w e l d i n g p r o c e d u r e u s u a l l y i n the range o f 1 8 t o 15 1 i t r e s m i n N O T E E x c e s s i v e g a s f l o w i s c o c t l y a n d m a y a d v e r s e l y a f f e c t t h e we1 d i n g r e s u l t r WELDING CURRENT Arnps 3 0 4 4 0 50 604 70 85 100 120 140 t60 iB WIRESPEED DIAL SETTING 1 4 2 0 2 8 3 6 4 0 7 0 6 m m VOLTS 1 3 5 5 5 8 DIAL SETTING WIRE SPEED 1 ...

Page 11: ......

Page 12: ... o r the e l e c t r o d ew i r e i n use a n d f o r c o r r e c t gas f l o w r a t e a t t h e w e l d i n g t o r c h n o z z l e E n s u r e there a r e no gas 1 eakc as t h i s wi 1 l resul t in w e 1 d pclrosi t The gas nuzzle m u s t be f r e e from s p a t t e r a n df i r m l ya t t a c h e d t o t h e w e l d i n g n o z z l e t o e n s u r e that atmctspheric gas i s n c tdra wn intct ...

Page 13: ...y w i t h the c o r r e c t t y p e 3AGi and c o r r e c tc u r r e n t r a t i n g C h e c k o p e r a t i o n o f t h e w e l d i n g g u n c w i t c h i e wir t eed motor r u n s a n d g a s v a l ue CIFIerates w h e n gun s u i t c h c 1 o s e d I f n o t r e p l a c e t h e gun c a b l e assembly and re test I f the f o r g o i n g c h e c k s haue tleerl made m d n o t r e v e a l e d the Sa...

Page 14: ...the w i r e f e e d m o t c l r Run a n d b r a k i n g c o n t r o l o f t h e w i r e f e e d m a t o r D r i v e r for the gas c c t 1 e n c i d v a l v e B u r n b a c k o f the e l e c t r o d e w i r e a t end a f w e l d I t a1 5 0 p r a v i d e s t h e el e c t r i e a l E cIcket5 to a1 1 c wpctst f i t o f v d r i c I u 5 W14 wire feeder O p t i o n s such a5 3 O Y AC SUPPLY UTILUX HIPP6 ...

Page 15: ...WELDMATIC 18Gis MANUAL PAGE 13 0 I3 c5 0 0 c b U Y FIGURE 3 WIRE FEEDER SPEED BOARD PCB OIJERLAY W 1 6 20 ...

Page 16: ...WELDMATIC i805 MANUAL PAGE 1 4 T h i s tmard d e t e c t s w e l d i n g c u r r e n t i n i t i a t i o n and times t h e S p a t Welding a n d Cycle A r c o p e r a t i o n l 1 1 1 k ...

Page 17: ...SE ASSEMBLY TRANSFORMER ASSEMBLY L I M I T I N G BC WELDING INDUCTANCE ASSEMBLY RECTI F1ER ASSEMBLY WIRE FEEDER MOTHER BOARD PCB W1RE FEEDER SPEED BOARD PCE SPOT TIMER CYOLE ARC BOARD PCB CURRENT RELAY CO1L REED RELAY CONTROL TRANSFORMER 248 31VF 226UA CONTACTOR VOLTAGE SWITCH FUSE HOLDER FAN BLADE FAN MOTOR 2 4 0 05 6H z CONTROL PLUG TYPE bIO SERIAL NO NAMEPLATE KNOB bJ1RE SPEED KNOB SP T CYCLE P...

Page 18: ...WELDMATIC 188s MANUAL PAGE 16 ...

Page 19: ...LLE01LLE WASHER JW417 SPRING NUT TOP ROLL SHAFT 1 1 8 x 48 S H SHOULDER SCREW BEAR I N G 60 82 2 BEARING FL6C rEZZ M6 HEXAGONAL DOME NUT DRIUEN GEAR WHEEL TOP ROLLER BUSH aL REW NO 8 32 X 1 2 LING S0C K CAP HEAD CAP HEAD SOCKET SCREW r m X 1 0 TENS1 ON ARM 0 DRIwrdG GEAR WHEEL SLOTTED PAN HEAD SCREW rl3 x e CAP HEAD SOCKET SCREM M5 1 5 CAP HEAD SOCKET SCREW 1 16 x 12 C SUNK HEAD SOCKET SCREW r 16 ...

Page 20: ...i FIGURE i l TWO ROLL DRIVE ASSEMBLY ...

Page 21: ...2 W 2 5 1 S 1 a 6 2 0 W2 24 3 2 l W2 26 4 0 W2 27 5 0 W2 28 W2 49 I W2 49 I C I I B I PLAIN VEE ROLLER w2 21 I W2 4 1 2 1 w2 22 I PLAIN VEE 1 W2 51 I W244h2 1 W2 24 1w 2 4 2 2 I 1 W244112 3 W2 27 ww l2 4 W2 28 PLAIN VEE ROLLER 1 w2 50 W 1 2 4 W l 2 2 N W2 23 k 4 4 t I 2 3N 1 6 w2 22 24 W2 23 DRAWING NtW2 52 tSSUE N t z ...

Page 22: ...WELDMATIC 188s MANUAL PAGE 26 I FIGURE 1 4 WELDMATIC 188s CIRCUIT DIAGRAM ...

Page 23: ...trode stubs andworkpiecesshouldnever he handledwithoutgloves Earplugsshouldbe worn when welding i n overhead positions o r i n a confined space A hardhatshouldbe worn when others work overhead Flammable hairpreparationsshouldnotbeused by persons intending to weld or cut 3 Toxic Fume Prevention Adequate ventilation i s essential Severediscomfort illnessordeathcan r e s u l t fromfumes vapors heat o...

Page 24: ...ofs ormetalpartitions may exposecombustiblestosparks can be ignited by radiant ox conductedheat A f t e r work is done check that area is freeofsparks glowing embers andflames _ An empty Container that hel d combustibles orcanproduce flamablevapors when heated must neverbewelded on o r c u t u n l e s s container has first been cleaned asdescribed i n AS 1674 1974 the S A A Cutting and Welding Saf...

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