Whispbar K544W Fitting Instructions Manual Download Page 1 | Manualshive

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K544W

Fitting Kit

EN

Fitting Instructions for Basic Carrier

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Revision No: 3C

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Summary of Contents for K544W

Page 1: ...K544W Fitting Kit EN Fitting Instructions for Basic Carrier x 1 x 4 x 4 x 8 x 8 x 4 x 4 x 4 Revision No 3C 1...

Page 2: ...100 kgs 220 lbs Hilux Double Cab 4dr Ute 12 EU 75 kgs 165 lbs 100 kgs 220 lbs Hilux Double Cab 4dr Ute 12 ZA 75 kgs 165 lbs 100 kgs 220 lbs Hilux Double Cab 4dr Ute May 05 12 NZ 75 kgs 165 lbs 100 kgs...

Page 3: ...Cordless drill Depth stop Vacuum cleaner Rust inhibitor Small paint brush Neutral cure silicon sealant Rivet gun Attention Attaches with riveted mounts under rubber ditch mould Professional installat...

Page 4: ...Kit EN K544W This kit fits type A B C and D These instructions show type A crossbar fitted They also apply to type B C and D Use keys to remove covers Use hex screwdriver to reverse adjusting screw 10...

Page 5: ...ent method Ensure each end of the crossbar is adjusted equally Adjust crossbar in or out to suit vehicle Please check the front of this manual for information relating specifically to your vehicle Rem...

Page 6: ...it to foot Pad may vary in shape to that shown Make sure the pad fits into the holes underneath the foot RECOMMENDED POSITION DUE TO AIRBAGS IN ROOF Front above centre door pillar as shown Rear 700mm...

Page 7: ...tape to seperate ditch mould from roof Repeat for all four positions Ditch mould held at each end by A Plastic retaining clip B Double sided tape Apply protective tape as shown Carefully remove ditch...

Page 8: ...cle The rubber ditch mould is to be re installed on the vehicle later Line up the centre hole in the mounting block with the marked reference points Wrap tape around rubber ditch mould to mark end pos...

Page 9: ...Fitting Kit EN K544W Carefully cut rubber ditch mould between faces along steel strip A Top face B Bottom face A Top B Bottom C Steel strip D Removed excess Check fit 9...

Page 10: ...ng side cutters Lift and cut steel strip at each end Remove cut peices of steel strip Repeat for all four positions Turn rubber ditch mould over Punch 8mm 3 8 hole through top of rubber ditch mould ce...

Page 11: ...le in the mounting block with the marked reference points Lightly mark position of outside holes of the mounting block in the roof channel CAUTION Maximum depth 7mm Use 7mm drillstop over supplied 4 9...

Page 12: ...Fitting Kit EN K544W Vacuum and clean swarf from channel Treat holes to prevent corrosion Apply neutral cure silicon sealant in and around drilled holes 12...

Page 13: ...Fitting Kit EN K544W Install rivets through permanent mount blocks Rivet into place Fit plastic plugs to permanent mount blocks over rivet heads Assemble as shown 13...

Page 14: ...g Kit EN K544W A Double sided tape Apply as shown at both ends of the roof Re install rubber ditch mould in roof channel Remove all masking tape Ensure the hole in rubber ditch mould lines up with mou...

Page 15: ...Fitting Kit EN K544W Place crossbar on vehicle Tighten the plastic knob Ensure the plastic knob is in the position shown when fully tightened 15...

Page 16: ...screw to 5 Nm 3 7 ft lb hand tight Check crossbar is securely attached to the vehicle Use keys to fit and lock covers CAUTION Recheck all fasteners immediately after a load is applied to the crossbar...

Page 17: ...cle manufacturers roof load rating if it is lower than the maximum load capacity specified in the fitting instructions Loads should not overhang the sides of the product and be evenly distributed with...

Page 18: ...itted Lubricate locks and adjusting screws at regular intervals Remove the products from the vehicle when not in use Make sure all loose parts are stored safely Yakima Australia Pty Ltd 17 Hinkler Cou...

Page 19: ...anty cover defects loss or damage resulting from accidents unlawful use of the vehicle or defects inconsistencies in the vehicle on which the product or component is fitted Liability for direct indire...

Page 20: ...those instructions and of returning the product to Yakima or the Whispbar dealer will be borne by you Following receipt of the product and purchase invoice or receipt Yakima or the Whispbar dealer mus...

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