WHIP INDUSTRIES WA102E Installation, Operation & Maintenance Manual Download Page 1

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WHIP INDUSTRIES, INC.

INSTALLATION, OPERATION &

MAINTENANCE MANUAL

TWO POST ABOVE GROUND

OVERHEAD LIFT

10,000 LBS CAPACITY MODELS

WA102E, WAS102E & WS102E WA102E-12,

WAS102E-12 & WS102E-12

WA102E-18, WAS102E-18 & WS102E-18
WA102E-24, WAS102E-24 & WS102E-24

11,000 LBS CAPACITY MODELS

WA112E, WAS112E & WS112E WA112E-12,

WAS112E-12 & WS112E-12 WA112E-18,
WAS112E-18 & WS112E-18 WA112E-24,

WAS112E-24 & WS112E-24

WHIP INDUSTRIES, INC

3010 S MAIN ST.

FORT WORTH, TEXAS 76110

PH (800) 256-7391 FAX (817) 289-1412

E-MAIL: [email protected]

Rev. -

Summary of Contents for WA102E

Page 1: ...12 WAS102E 12 WS102E 12 WA102E 18 WAS102E 18 WS102E 18 WA102E 24 WAS102E 24 WS102E 24 11 000 LBS CAPACITY MODELS WA112E WAS112E WS112E WA112E 12 WAS112E 12 WS112E 12 WA112E 18 WAS112E 18 WS112E 18 WA112E 24 WAS112E 24 WS112E 24 WHIP INDUSTRIES INC 3010 S MAIN ST FORT WORTH TEXAS 76110 PH 800 256 7391 FAX 817 289 1412 E MAIL WhipInd whipindustries com Rev ...

Page 2: ... Safety Instructions 4 Anchoring Tips 5 Tools Required 6 Installation Requirements 7 Installation Instructions 7 Inspection and Monthly Maintenance 11 Operation Instructions 12 Trouble Shooting Guide 13 Parts Shipping List 19 Parts Breakdown and Installation Drawings 24 ...

Page 3: ...h lift Air in cylinder may damage seal 7 Do not raise a vehicle with the lift until the lift has been correctly installed and adjusted as described in this manual 8 Do not remove a suspension assembly transmission or other heavy item from the front of a front wheel drive vehicle unless the vehicle is adequately supported in the rear CAUTIONS AND WARNINGS MOTORS AND ELECTRIC CONTROLS ARE NOT SEALED...

Page 4: ...maged cord or if the equipment has been dropped or damaged until it has been examined by a qualified service person 4 If an extension cord is necessary a cord with a current rating equal to or more than that of the equipment should be used Cords rated for less current than the equipment may overheat Care should be taken to arrange the cord so that it will not be tripped over or pulled 5 To reduce ...

Page 5: ...down occasionally to remove residue and to reduce binding 7 Drill the hole depth equal to the length of the anchor or completely through the slab 8 For better holding power blow all dust and residue from the hole before driving anchor into hole Place a flat washer over threaded end of anchor Spin nut 1 4 down past end of anchor Carefully tap anchor into the concrete until nut and flat washer are a...

Page 6: ...6 1 2 5 8 11 16 3 4 1 1 8 Ratchet Driver Sockets 11 16 3 4 X 1 2 deep 12 Crescent Wrench 3 16 Allen Wrench Hammer Needle Nose Pliers Electrical Pliers Level Fish Tape 25 Tape Measure Chalk Line Small Drift Punch Step Ladder 3 gallons of hydraulic medium oil SAE 10 or Dexron II or III ATF ...

Page 7: ...are pre assembly before standing and installing lift 3 Assemble the overhead cross bridge assembly with the hardware and parts as shown in FIG 2A or FIG 2B If one person is installing the lift then Shut Off Bar Assy and Switch Assy may be installed after bolting Cross Bridge to lift 4 Assemble the Carriage Stops ALIF 209 019 XX to the Mainside and Offside Leg ALIF 210 090L R using 4 3 4 16UNC x 1 ...

Page 8: ... DO NOT ANCHOR NON POWER COLUMN AT THIS TIME 12 Drill and set anchor bolts Ref Anchoring Tips Use washers when final tightening is done Make sure all bolts are properly set and meet 125 ft lbs of torque DO NOT USE AN IMPACT 13 Check inside measurements between both columns at top and bottom to insure they are parallel 14 Lift Cross Bridge Assembly as shown in FIG 2A or 2B to the top of the leg ass...

Page 9: ... of the power unit to the bulk head tee Do not lower carriage assemblies Leave carriage raised to install equalizer cables 19 Next route the two 3 8 equalizing cables x 30 4 for WA WS WAS102E 112E as shown in FIG 4 The three gussets with holes inside each carriage are adjustment for the cable depending on the width of the lift For the maximum width of lift use lower gussets on carriages Run the ca...

Page 10: ...y have to be repeated several times to ensure all the air has been bled from the system 29 Refill tank with hydraulic oil 30 Raise lift and make sure that safety locks are synchronized as lift goes up If locks are not synchronized then tighten the cable on the side that is lagging POST INSTALLATION CHECK OUT PROCEDURE Posts properly shimmed and secure Anchor bolts tightened Pivot sheave pins prope...

Page 11: ... wear Replace if necessary 5 Grease swivel arm pins to insure ease of operation 6 Inspect all hydraulic cylinders lines and fittings for leaks and tighten if necessary 7 Check locking latches and releases for proper operation 8 Check arm lock device for proper operation 9 Check hydraulic fluid level in power unit 10 Torque anchor bolts to 125 ft lbs 11 Replace worn damaged or broken parts with app...

Page 12: ...n pads NEVER use lift pad assemblies without rubber slip over pads in place Use truck adapters as needed Never exceed 9 of pad height Raise the vehicle by depressing button until the vehicle just lifts off the ground Re check to make sure the vehicle is secure and all locking pins are locked in place Raise the vehicle to desired height Lower vehicle to nearest safety Always ensure safeties are eng...

Page 13: ...Requirements for Operation Inspection and Maintenance and The Employer shall ensure that lift inspectors are qualified and that they are adequately trained in the inspection of the lift Shall establish procedures to periodically maintain the lift in accordance with the lift manufacturer s instructions or ANSI ALI ALOIM 2000 American National Standard for Automotive Lifts Safety Requirements for Op...

Page 14: ...he vehicle into or out of the bay Failure to do so could damage the vehicle and or the lift 4 Do not overload the lift 5 Positioning the vehicle is very important Only trained operators should position the vehicle on the lift Never allow anyone to stand in the path of the vehicle as it is being positioned 6 Position the arms to the vehicle manufacturer s recommended pickup points Raise the lift un...

Page 15: ... employer Any other procedure should only be performed by trained lift service personnel These restricted procedures include but are not limited to the following cylinder replacement carriage and safety latch replacement leg replacement overhead structure replacement 15 Anyone will be in the vicinity of the lift when it is in use should familiarize themselves with the following Caution Warning and...

Page 16: ...16 16 ...

Page 17: ... Oil level low check oil reservoir With carriage in the down position pump reservoir should be full 3 MOTOR RUNS BUT THE LIFT PICKS A Relief valve setting is too low UP PARTIAL LOAD ONLY Remove back hexcap on pump and and adjust valve clockwise B Hydraulic seals damaged call factory for instructions C Check voltage must have a minimum of 208 volts 4 OIL BLOWS OUT BREATHER A Oil reservoir overfille...

Page 18: ...ged Clean release valve with solvent and blow out with air Check oil Use clean 10 WT hydraulic oil or Dexron III automatic transmission fluid only If ATF is contaminated replace with clean ATF and clean entire system Replace with new part Return for repair C Pressure fitting too long Replace fitting with short thread lead ...

Page 19: ...Dia x 2 Adj Clevis Pin 1 98338A140 3 32 x 1 Cotter Pin 3 98410A128 Ext Retainer Ring 1 98410A131 7 8 Ext Retainer Ring 2 AA2015010 2 Bore x 69 Stroke Hyd Cyl 1 ALIF 210 049 Carriage Assy 1 90177A225 2 Dia Split Ring 2 98555A213 1 0 1 Dia C Retainer Ring 6 ALIF 210 050 XX Carriage Weldm t 1 ALIF 210 057 1 Dia Arm Lock Pin 2 ALIF 209 107 Upper Arm Lock 2 ALIF 210 158 1 x 1 8 Comp Spring x 7 2 ALIF 2...

Page 20: ...ore x 69 Stroke Hyd Cyl 1 ALIF 209 049 Carriage Assy 1 90177A225 2 Dia Split Ring 2 98555A213 1 0 1 Dia C Retainer Ring 4 ALIF 210 050 XX Carriage Weldm t 1 ALIF 210 057 1 Dia Arm Lock Pin 2 ALIF 209 107 Upper Arm Lock 2 ALIF 210 158 1 x 1 8 Comp Spring x 7 2 ALIF 210 088 4 Pulley Assy 1 ALIF 209 089 Lower Pulley Pin 1 ALIF 209 090L XX Main side Leg Weldm t 1 ALIF 209 125 XX Safety Latch Mat l A51...

Page 21: ...6 06 3 8 JIC Lock Nut 1 2703 06 06 06 Bulk Head Tee 1 2772 BLK 1 3 16 Grommet 2 30325T23 1 16 Wire Rope Clip 1 3434T36 Pulley Sheave 2 3896T1 1 16 Oval Sleeve Ferrule 2 6046K33 1 Dia Ball Handle Knob 1 6400 06 06 3 8 O ring x 3 8 JIC Straight Adapter 1 6921 0036 SPDT 25 AMP A C Limit Switch 1 7130K55 11 x 3 16 Nylon Cable Ties 3 90126A029 1 4 SAE Flat Washer 4 90126A032 7 16 SAE Flat Washer 16 901...

Page 22: ...670A744 20UNC Elevator Bolts 8 ALIF 209 080 XX Pad Wldm t 4 GL 09 013 Rubber Pad 4 ALIF 210 296 3 8 Dia x 364 5 Lg Steel Cable 2 ALIF 209 098 1 16 Dia x 300 Lg Wire Rope 1 ALIF 209 137 XX Handle Wldm t 1 ALIF 209 101 3 8 Hyd Hose x 348 6FJIC E E 1 ALIF 209 102 3 8 Hyd Hose x 53 6FJIC E E 1 ALIF 209 104 Silicone Foam Pad 1 ALIF 209 184 XX Switch Box Cover 1 ALIF 209 185 XX Switch Box Bracket 1 ALIF...

Page 23: ...XT 24 Extension Kit 1 ALIF 209 206 XX 24 Height Column Extension 2 ALIF 210 29624 3 8 Dia x 412 5 Lg Steel Cable 2 ALIF 210 098 1 16 dia x 348 0 Lg Wire Rope 1 ALIF 210 101 3 8 Hyd Hose x 396 6FJIC E E 1 ALIF 210 167 One Piece Cross Bridge Assy 1 90126A036 SAE Flat Washer 8 98410A128 Ext Retainer Ring 2 ALIF 209 016 XX Spacer 2 ALIF 210 088 4 Pulley Assy 2 ALIF 209 159 Upper Pin 2 ALIF 209 148 Tru...

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WHIP INDUSTRIES WA102E, Installation, Operation & Maintenance Manual

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