background image

Page 1

©2003 Whelen Engineering Company Inc.
Form No.13745V (020616)

Automotive:

 Lightbars

For warranty information regarding this product, visit  

www.whelen.com/warranty

Proper installation of this product requires the installer to have a good understanding of automotive electronics, systems and procedures.

Whelen Engineering requires the use of waterproof butt splices and/or connectors if that connector could be exposed to moisture.

Any holes, either created or utilized by this product, should be made both air- and watertight using a sealant recommended by your vehicle 

manufacturer.

Failure to use specified installation parts and/or hardware will void the product warranty.

If mounting this product requires drilling holes, the installer MUST be sure that no vehicle components or other vital parts could be damaged 

by the drilling process. Check both sides of the mounting surface before drilling begins. Also de-burr the holes and remove any metal shards 

or remnants. Install grommets into all wire passage holes.

If this manual states that this product may be mounted with suction cups, magnets, tape or Velcro®, clean the mounting surface with a 50/50 

mix of isopropyl alcohol and water and dry thoroughly.

Do not install this product or route any wires in the deployment area of your air bag. Equipment mounted or located in the air bag deployment 

area will damage or reduce the effectiveness of the air bag, or become a projectile that could cause serious personal injury or death. Refer to 

your vehicle owner’s manual for the air bag deployment area. The User/Installer assumes full responsibility to determine proper mounting 

location, based on providing ultimate safety to all passengers inside the vehicle.

For this product to operate at optimum efficiency, a good electrical connection to chassis ground must be made. The recommended 

procedure requires the product ground wire to be connected directly to the NEGATIVE (-) battery post (this does not include products that use 

cigar power cords).

If this product uses a remote device for activation or control, make sure that this device is located in an area that allows both the vehicle and 

the device to be operated safely in any driving condition. 

Do not attempt to activate or control this device in a hazardous driving situation.

This product contains either strobe light(s), halogen light(s), high-intensity LEDs or a combination of these lights. Do not stare directly into 

these lights. Momentary blindness and/or eye damage could result.

Use only soap and water to clean the outer lens. Use of other chemicals could result in premature lens cracking (crazing) and discoloration. 

Lenses in this condition have significantly reduced effectiveness and should be replaced immediately. Inspect and operate this product 

regularly to confirm its proper operation and mounting condition. Do not use a pressure washer to clean this product.

It is recommended that these instructions be stored in a safe place and referred to when performing maintenance and/or reinstallation of this 

product.

FAILURE TO FOLLOW THESE SAFETY PRECAUTIONS AND INSTRUCTIONS COULD RESULT IN DAMAGE TO THE PRODUCT OR VEHICLE 

AND/OR SERIOUS INJURY TO YOU AND YOUR PASSENGERS!

Warnings to Installers

Whelen’s emergency vehicle warning devices must be properly mounted and wired in order to be effective and safe. Read and follow all of Whelen’s written
instructions when installing or using this device. Emergency vehicles are often operated under high speed stressful conditions which must be accounted for
when installing all emergency warning devices. Controls should be placed within convenient reach of the operator so that they can operate the system without
taking their eyes off the roadway.   Emergency warning devices can require high electrical voltages and/or currents. Properly protect and use caution around
live  electrical  connections.Grounding  or  shorting  of  electrical  connections  can  cause  high  current  arcing,  which  can  cause  personal  injury  and/or  vehicle
damage,  including  fire.  Many  electronic  devices  used  in  emergency  vehicles  can  create  or  be  affected  by  electromagnetic  interference.  Therefore,  after
installation of any electronic device it is necessary to test all electronic equipment simultaneously to insure that they operate free of interference from other
components  within  the  vehicle.  Never  power  emergency  warning  equipment  from  the  same  circuit  or  share  the  same  grounding  circuit  with  radio
communication equipment. All devices should be mounted in accordance with the manufacturer’s instructions and securely fastened to vehicle elements of
sufficient strength to withstand the forces applied to the device. Driver and/or passenger air bags (SRS) will affect the way equipment should be mounted. This
device should be mounted by permanent installation and within the zones specified by the vehicle manufacturer, if any. Any device mounted in the deployment
area of an air bag will damage or reduce the effectiveness of the air bag and may damage or dislodge the device. Installer must be sure that this device, its
mounting hardware and electrical supply wiring does not interfere with the air bag or the SRS wiring or sensors. Mounting the unit inside the vehicle by a
method other than permanent installation is not recommended as unit may become dislodged during swerving; sudden braking or collision. Failure to follow
instructions can result in personal injury. Whelen assumes no liability for any loss resulting from the use of this warning device. PROPER INSTALLATION
COMBINED WITH OPERATOR TRAINING IN THE PROPER USE OF EMERGENCY WARNING DEVICES IS ESSENTIAL TO INSURE THE SAFETY OF
EMERGENCY PERSONNEL AND THE PUBLIC.

Warnings to Users

Whelen’s emergency vehicle warning devices are intended to alert other operators and pedestrians to the presence and operation of emergency vehicles and
personnel.   However, the use of this or any other Whelen emergency warning device does not guarantee that you will have the right-of-way or that other
drivers and pedestrians will properly heed an emergency warning signal. Never assume you have the right-of-way. It is your responsibility to proceed safely
before entering an intersection, driving against traffic, responding at a high rate of speed, or walking on or around traffic lanes. Emergency vehicle warning
devices should be tested on a daily basis to ensure that they operate properly. When in actual use, the operator must ensure that both visual and audible
warnings are not blocked by vehicle components (i.e.: open trunks or compartment doors), people, vehicles, or other obstructions. It is the user’s responsibility
to understand and obey all laws regarding emergency warning devices. The user should be familiar with all applicable laws and regulations prior to the use of
any  emergency  vehicle  warning  device.  Whelen’s  audible  warning  devices  are  designed  to  project  sound  in  a  forward  direction  away  from  the  vehicle
occupants.  However,  because  sustained  periodic  exposure  to  loud  sounds  can  cause  hearing  loss,  all  audible  warning  devices  should  be  installed  and
operated in accordance with the standards established by the National Fire Protection Association.

Safety First

This document provides all the necessary information to allow your Whelen product to be properly and safely installed. Before beginning the installation and/or
operation of your new product, the installation technician and operator must read this manual completely. Important information is contained herein that could
prevent serious injury or damage.

      WARNING:

 This product can expose you to chemicals including Methylene Chloride which is known to the State of California to cause cancer, and

Bisphenol  A,  which  is  known  to  the  State  of  California  to  cause  birth  defects  or  other  reproductive  harm.  For  more  information  go  to
www.P65Warnings.ca.gov.

Installation Guide:

Liberty™ and Freedom™ LC Lightbars

51 Winthrop Road
Chester, Connecticut 06412-0684
Phone: (860) 526-9504
Internet: www.whelen.com
Sales e-mail: [email protected]
Customer Service e-mail: [email protected]

®

ENGINEERING COMPANY INC.

Summary of Contents for Freedom

Page 1: ...arcing which can cause personal injury and or vehicle damage including fire Many electronic devices used in emergency vehicles can create or be affected by electromagnetic interference Therefore after installation of any electronic device it is necessary to test all electronic equipment simultaneously to insure that they operate free of interference from other components within the vehicle Never p...

Page 2: ...senger side of the vehicle 11 Firmly tighten the tension bolts to secure lightbar to vehicle IMPORTANT The lightbar should be a minimum of 16 from any radio antennas Permanent Mounting 1 Locate the mounting foot anchor plate and locking plate included with your lightbar If not already present install the locking plate onto the mounting foot When properly positioned this plate is centered from side...

Page 3: ...ndividual vehicles The strap may look different If your lightbar has a 5 mounting foot it will assemble differently than the standard mounting foot It also uses an extension to compensate for the extra height Follow these illustrations for assembly Mounting to the lightbar is the same shown here is for example only The strap for your vehicle NOTE NOTE NOTE NOTE NOTE NOTE STRAP S H E E T M E TA L S...

Page 4: ... to protect the cable 3 Route the cable along the factory wiring harness to the battery 4 Install a 30 amp fuse block customer supplied on the end of the RED wire in the power cable Remove the fuse from the fuse block before connecting any wires to the battery 5 Connect the fuse block to the POSITIVE terminal on the battery There can not be more than two feet of wire between the fuse block and the...

Page 5: ...rt cord seal into track in lens A Seal Cord Installation NFPA Only Cut the seal cord approx 1 1 2 longer than the extrusion on each side Rub silicone over the cord seal leaving 3 to 4 inches on one end dry Begining with 1 corner lens start the lens into the bottom lens track Place the cord seal onto the groove in the top of the lens eav 1 to 2 inches Hold onto the left end of the seal hanging out ...

Page 6: ...33 32 35 34 36 38 37 39 40 42 45 47 01 0269881 00 22 0416982 00 13 130111 072 26 0115663 10 13 104111 063 14 104286 16JB 21 11245004 1 1 1 2 2 1 1 2 1 2 2 1 1 1 2 1 2 1 2 1 1 1 1 1 1 8 1 8 8 1 1 1 1 8 1 1 1 2 4 1 1 2 4 2 4 1 2 4 NUT 1 4 20 ELASTIC STOP 316 SS 10 24 x 1 1 4 TX PHD SCREW W SHLDR CABLE 17 C 22GA 17 CABLE 2 C 10GA 17 BUSHING 1 5 8 MTG STUD BASE EXTRUSION 56 50 BASE EXTRUSION 51 125 BA...

Page 7: ...104 30 4 LENS 6 562 CLEAR 68 1983817 30 4 4 LENS 5 00 CLEAR 68 1983816 30 BRACKET SPACER 07 242815 000 4 A R 4 2 8 A R A R A R 10 A R 12 1 4 1 FREEDOM GEN 3 LC R R B B 44 01 0684194 03 1 2 1 4 1 2 2 8 1 1 2 4 01 0286361255 01 0286361233 01 0286361211 LINEAR LED 400 GREEN GEN III AMP 01 0286361244 A R A R A R A R ASSEMBLY I O BOARD LC 01 0269881 00 1 1 1 1 ITEM PART NUMBER DESCRIPTION QTY QTY QTY Q...

Page 8: ... 500 4 LED AMB W 2POS A R A R SUB ASS Y 500 4 LED WHITE W 2POS A R A R A R A R SUB ASS Y 500 4 LED GREEN W 2POS SUB ASS Y 500 4 LED RED W 2POS A R A R SUB ASS Y 500 AMBER RED W 2POS A R A R SUB ASS Y 500 AMBER BLUE W 2POS A R A R A R A R SUB ASSY LR11 TD HALF LIBERTY A R A R SUB ASSY LR11 T D DUAL FULL LIBERTY A R A R SUB ASS Y 500 RED BLUE W 2POS A R A R A R A R SUB ASS Y 500 AMB AMB W 2POS A R A...

Page 9: ...4 A R 10 12 2 2 1 1 10 12 4 4 8 8 A R A R A R A R 8 6 1 1 2 2 1 1 2 1 1 4 A R A R A R A R A R A R BASE EXTRUDED 49 39 1 BASE EXTRUDED 44 00 1 BASE EXTRUDED 38 61 1 TOP EXTRUDED 49 39 TOP EXTRUDED 44 00 TOP EXTRUDED 38 61 11 363312 049 11 363312 044 11 363312 038 1 1 1 11 26B607 038 11 26B607 044 11 26B607 049 HOUSING 2 POLE 39 0017188 08 1 1 1 1 A R A R A R A R 46 0783576 03 HARNESS ALLEY LIGHT CA...

Reviews: