RSR-2500
STUD WELDING MACHINE
MANUAL
INSTRUCTION
(PLEASE READ CAREFELLY BEFORE OPERATION)
Page 1: ...RSR 2500 STUD WELDING MACHINE MANUAL INSTRUCTION PLEASE READ CAREFELLY BEFORE OPERATION...
Page 2: ...IONS CONTAINED THROUGHOUT And most importantly think before you act and be careful Special Attention Very Important AVOID FALLING DOWN WHEN THE WELDING MACHINE IS PLACED ON THE INCLINED PLANE IT S CAN...
Page 3: ...h ground Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation Never dip the electrode in water for cooling Never simul...
Page 4: ...welding area The welding cables should be as close to the welding area as possible and the short the better Avoid welding cables going through the building framework lifting chains AC or DC cables of...
Page 5: ...work piece and the welding cable together b Do not enwind partially or entirely your body with the cable c Do not place yourself between the welding cable and the ground work piece cable if the weldin...
Page 6: ...___ 2 3 1 Connection____________________________________________________________________________ 2 3 2 Adjustment of Welding torch _____________________________________________________________ 2 3 3 S...
Page 7: ...there is little thermic effect as well as welding deformation It is very suitable for sheet welding 0 5mm thickness 5mm 1 2 5 Compact size light weight convenient moving as well as simple operation 1...
Page 8: ...ece into right socket on the panel and turn it right to end Insert the controlling cable plug into the controlling socket as shown in Fig 2 Attention All the socket connectors ought to be plugged well...
Page 9: ...up the grease stain lacquer rust and oxidized layers While welding sheets there should be liners at the back of work piece to assure the smooth of surface 3 5 Welding Operation Hold the torch by your...
Page 10: ...1 5 4 1 6 please replace it in time 4 2 Common troubles and troubleshooting Troubles Reasons Troubleshooting 1 No power indication a Supply input circuit L 1 3 5 4 2 N is broken b Fuse FU1 is burned...
Page 11: ...Repair or replace 10 Cannot weld fast a Improper welding parameter b The stick out length of the stud is too short c The stud is not qualified d The cable of discharge circuit is not connected well e...
Page 12: ...e Diode 6 Annular transformer 7 Auxiliary Relay 8 Rectangle socket 9 Wire Gripper 10 Supply Filter 11 Fan 12 Resistance 13 Output Anode 14 Digital Panel Meter 15 Welding Parameter Adjusting potentiome...
Page 13: ...t length Contact Type Welding torch Fig 4 The Relationship Between the Diameter of Steel Studs and Capacitor Charge Voltage Just for reference it may not meet the technologic needs Chuck Stud Spring C...
Page 14: ...8 Fig 5 Electrical Sketch Drawing Filer Over Voltage Capacitor Contact Welding Gun Welding...
Page 15: ...ig 6 Welding torch Adjusting Sketch Drawing Rear Cover of The Welding torch Pressure Adjusting Bolt Stick out Length Adjusting Bolt Welding torch Button Chuck Holder Chuck Support Foot Spring Collar S...
Page 16: ...10 Fig 7 Chuck...
Page 17: ...11 Fig 8 System Connection Sketch Drawing...
Page 18: ...served to Huayuan Westweld Company If there is any changes in the user s manual forgive not to inform separately Westweld Ltd 4 23 4 No 51 Xuefu Avenue Nanan Chongqing China E mail info westweld com s...
