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M10 x 57mm Bolt (59)

M10 x 52mm Bolt (65)

M10 x 62mm Bolt (87)

M10 x 45mm Bolt (82)

M8 x 63mm Bolt (69)

M8 x 42mm Bolt (79)

M6 Washer (63)

M10 Nylon Locknut (68)

M8 Nylon Locknut (58)

M6 Nylon Locknut (61)

M8 Washer (60)

M6 x 50mm Carriage Bolt (71)

M6 x 16mm Screw (67)

M6 x 50mm Screw (70)

M6 x 63mm Screw (72)

M4 x 20mm Screw (84)

M10 Washer (62)

PART IDENTIFICATION CHART

—Model No. WLEVSY19220    

R1203A

Summary of Contents for Gym 1500

Page 1: ...ing this equipment Save this manual for future reference www iconeurope com Visit our website at QUESTIONS As a manufacturer we are committed to providing com plete customer satisfaction If you have questions or if there are missing parts please call Or write ICON Health Fitness Ltd Unit 4 Revie Road Industrial Estate Revie Road Beeston Leeds LS118JG UK email csuk iconeurope com 08457 089 009 ...

Page 2: ... TROUBLESHOOTING AND MAINTENANCE 18 ORDERING REPLACEMENT PARTS Back Cover Note A PART IDENTIFICATION CHART and PART LIST EXPLODED DRAWING are attached to the centre of this manual Remove the PART IDENTIFICATION CHART and PART LIST EXPLODED DRAWING before begin ning assembly WESLO is a registered trademark of ICON Health Fitness Inc ...

Page 3: ...ly arms leg lever lat bar handle or ankle strap whilst weights are raised The weights will fall with great force 12 Make sure that the cables remain on the pul leys at all times If the cables bind whilst you are exercising stop immediately and make sure that the cables are on all of the pulleys 13 Always disconnect the lat bar from the weight system when performing an exercise that does not use th...

Page 4: ...ystem the weight system will help you to achieve the specific results you want For your benefit read this manual carefully before using the weight system If you have questions after reading this manual please call our Customer Service Department at 08457 089 009 To help us assist you please note the product model number and serial number before calling The model number is WLEVSY19220 The serial nu...

Page 5: ...sembly is completed Tighten all parts as you assemble them unless instructed to do otherwise As you assemble the weight system make sure all parts are oriented as shown in the drawings For help identifying small parts use the PART IDENTIFICATION CHART at the centre of this manual The following tools not included are required for assembly Two adjustable spanners One rubber mallet One standard screw...

Page 6: ...mm Spacers 29 two M10 Washers 62 and an M10 Nylon Locknut 68 Be sure the Weight Guides are oriented so the lock holes are closer to the bottom Slide the seven Weights 18 onto the Weight Guides 16 Be sure the pin grooves are on the side shown Insert the Weight Tube Bumper 25 into the bot tom of the Weight Tube 26 Insert the Weight Tube into the centre hole in the Weights 18 Lubricate the indicated ...

Page 7: ...used in steps 1 5 6 4 5 2 1 51 51 52 52 4 29 86 64 29 76 62 62 68 68 16 62 68 68 68 64 22 22 80 64 3 50 49 9 10 49 Lubricate Axles Axles Bracket Bracket 73 50 49 73 52 52 4 55 55 Arm Assembly 6 Lubricate both axles on the Top Frame 4 with grease Identify the Right Butterfly Arm 10 by the position of the bracket Press a 27mm x 63mm Plastic Bushing 55 into the Right Butterfly Arm and slide the Arm o...

Page 8: ...e 6 with two M8 x 63mm Bolts 69 and two M8 Nylon Locknuts 58 Assemble the other Press Arm 7 in the same manner 8 During steps 8 through 19 refer to the CABLE DIAGRAM on page 17 of this manual to verify proper cable routing Locate the Long Cable 47 Wrap the Long Cable around a 90mm Pulley 44 Attach the Pulley to the Top Frame 4 with an M10 x 90mm Bolt 83 an M10 Washer 62 and an M10 Nylon Locknut 68...

Page 9: ... Bracket 20 with an M10 x 45mm Bolt 82 and an M10 Nylon Locknut 68 Be sure the Cable Trap is turned to hold the Cable in the groove of the Pulley Attach the Pulley Bracket 20 to the Top Frame 4 with an M8 x 117mm Bolt 77 and an M8 Nylon Locknut 58 Do not overtighten the Nylon Locknut the Bracket must be able to pivot easily 12 Wrap the Long Cable 47 around a 90mm Pulley 44 Attach the Pulley and a ...

Page 10: ...lt 75 and an M10 Nylon Locknut 68 Be sure that the end of the Cable with the ball is on the indicated side of the cage 16 Wrap the Short Cable 48 around a 90mm Pulley 44 Attach the Pulley and a pair of Pulley Covers 43 to the lower hole in the Upright 3 with an M10 x 98mm Bolt 78 an M10 Washer 62 and an M10 Nylon Locknut 68 Be sure the small tabs on the Pulley Covers are on the side shown 17 Wrap ...

Page 11: ... be threaded onto the end of the Cable so only two threads are showing above the nut 20 Press two 38mm Square Inner Cap 53 into the Seat Frame 5 Insert the M6 x 50mm Carriage Bolt 71 into the centre hole in the Seat Plate 42 Attach the Seat Plate to the Seat 12 with two M6 x 16mm Screws 67 Insert the M6 x 50mm Carriage Bolt 71 into the indicated hole in the Seat Frame 5 Tighten an M6 Nylon Locknut...

Page 12: ...ocknut the Leg Lever must be able to pivot freely Attach an Eyebolt 88 to the Leg Lever 8 from the directions shown with an M8 Washer 60 and an M8 Nylon Locknut 58 22 Rest the Seat Frame 5 on the indicated pin in the Upright 3 Attach the Seat Frame to the Upright with an M8 x 65mm Carriage Bolt 57 and the Seat Knob 21 23 Attach the Backrest 11 to the Upright 3 with two M6 x 63mm Screws 72 and two ...

Page 13: ...1 31 14 32 67 27 Make sure that all parts have been properly tightened The use of the remaining parts will be explained in ADJUSTMENTS beginning on the following page Before using the weight system pull each cable a few times to be sure that the cables move smoothly over the pulleys If one of the cables does not move smoothly find and correct the problem IMPORTANT If the cables are not properly in...

Page 14: ...nged from 6 pounds to 93 5 pounds in increments of 12 5 pounds Note Due to the cables and pulleys the actual amount of resistance at each exercise station may vary from the weight setting Use the WEIGHT RESISTANCE CHART on page 16 to find the actual amount of resistance at each weight station ATTACHING THE ACCESSORIES TO THE HIGH OR LOW PULLEY STATION OR LEG LEVER Attach the Lat Bar 32 to the Long...

Page 15: ... the seat must be attached to the upright see ATTACHING AND REMOVING THE SEAT above Attach the Short Cable 48 to the bracket on the back of the Leg Lever 8 with a Chain 36 and two Cable Clips 35 ATTACHING THE PREACHER PAD To use the Preacher Pad 13 remove the indicated 38mm Square Inner Cap 53 from the Seat Frame 5 Insert the Preacher Post 14 into the Seat Frame and secure it with the Preacher Kno...

Page 16: ... 235 This chart shows the approximate weight resistance at each station Top refers to the 6 lb top weight The other numbers refer to the 12 5 lb weight plates Weight resistance shown for the butterfly arm station is for each butterfly arm The actual resistance at each weight station may vary due to differences in individual weight plates as well as friction between the cables pulleys and weight gu...

Page 17: ...d correctly If the cables have not been correctly routed the weight system will not function properly and damage may occur The numbers show the correct route for each cable The starting and ending points of each cable are labelled Be sure that the cable traps do not touch or bind the cables 4 3 2 7 6 5 4 3 2 8 Weight Stack 1 Low Pulley 1 High Pulley Long Cable 47 5 Long U Bracket Short Cable 48 ...

Page 18: ...o remove the Small U Bracket 24 from the Weight Tube 26 or remove the 90mm Pulley 44 from the Long U Bracket 23 Make sure that the cables are not too tight or the Top Weight 17 will be lifted off the weight stack Additional slack can be removed by moving the 90mm Pulley 44 and Pulley Covers 43 attached to the Long U Bracket 23 Remove the M10 Nylon Locknut 68 and the M10 x 52mm Bolt 65 from the Pul...

Page 19: ...19 NOTES ...

Page 20: ...Road Beeston Leeds LS118JG UK Tel Outside the UK 0 044 113 387 7133 Fax 0 044 113 387 7125 Please provide the following information when ordering replacement parts the MODEL NUMBER of the product WLEVSY19220 the NAME of the product WESLO GYM 1500 the SERIAL NUMBER of the product see the front cover of this manual the KEY NUMBER and DESCRIPTION of the part s see the PART LIST and EXPLODED DRAWING i...

Page 21: ...h assembly stage to open that parts bag This chart is provided to help you identify the small parts used in assembly The number in parenthesis below each part refers to the key number of the part from the PART LIST in the centre of this manual Important Some parts may have been pre assembled for shipping purposes If you cannot find a part in the parts bags check to see if it has been pre assembled...

Page 22: ...m Cover Cap 49 25mm Retainer 50 25mm Round Inner Cap 74 19mm Round Inner Cap 39 50mm Square Inner Cap 51 45mm Square Inner Cap 52 38mm Square Inner Cap 53 25mm Square Inner Cap 54 50mm Square Outer Cap 41 ...

Page 23: ...m Bolt 69 M8 x 42mm Bolt 79 M6 Washer 63 M10 Nylon Locknut 68 M8 Nylon Locknut 58 M6 Nylon Locknut 61 M8 Washer 60 M6 x 50mm Carriage Bolt 71 M6 x 16mm Screw 67 M6 x 50mm Screw 70 M6 x 63mm Screw 72 M4 x 20mm Screw 84 M10 Washer 62 PART IDENTIFICATION CHART Model No WLEVSY19220 R1203A ...

Page 24: ... x 65mm Carriage Bolt 56 M10 x 85mm Bolt 66 M10 x 73mm Bolt 80 M10 x 70mm Bolt 64 M10 x 90mm Bolt 83 M10 x 98mm Bolt 78 M10 x 195mm Bolt 75 M8 x 65mm Carriage Bolt 57 M8 x 117mm Bolt 77 M10 x 155mm Bolt 76 ...

Page 25: ...81 REMOVE THIS PART LIST EXPLODED DRAWING FROM THE MANUAL SAVE THIS PART LIST EXPLODED DRAWING FOR FUTURE REFERENCE ...

Page 26: ... 90mm Pulley 45 3 V Pulley 46 3 Long Cable Trap 47 1 Long Cable 48 1 Short Cable 49 2 25mm Cover Cap 50 4 25mm Retainer 51 3 50mm Square Inner Cap 52 6 45mm Square Inner Cap 53 4 38mm Square Inner Cap 54 1 25mm Square Inner Cap 55 2 27mm x 63mm Plastic Bushing 56 4 M10 x 65mm Carriage Bolt 57 1 M8 x 65mm Carriage Bolt 58 9 M8 Nylon Locknut 59 3 M10 x 57mm Bolt 60 3 M8 Washer 61 1 M6 Nylon Locknut ...

Page 27: ...28 56 30 41 41 2 19 62 68 68 62 64 64 22 68 80 56 51 68 29 29 68 62 68 54 68 62 62 76 44 43 43 23 48 68 65 58 60 68 68 45 46 59 3 43 44 44 43 43 43 78 32 31 31 47 35 33 13 14 15 67 52 52 74 31 31 74 7 7 58 69 34 36 35 6 68 66 75 62 48 43 43 44 44 68 75 81 60 58 88 38 8 39 39 37 38 87 53 68 84 40 39 37 38 39 38 53 12 5 71 42 67 63 70 61 63 53 53 63 EXPLODED DRAWING Model No WLEVSY19220 R1203A ...

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