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5. Application Notes

The Ethernet ports are fitted with overvoltage discharge protection. Internal varistors limit voltage surges to  
approx 70 V. The connecting cables of the digital I/O ports must not be longer than 30 m.

6. Mounting Instructions

When mounting and operating the junctions, the corresponding electrical and mechanical regulations, stan-
dards and safety rules must be observed. The junction must be protected against mechanical influences. The 
product must be fastened in such a way that the mounting position cannot change. The junction is designed 
for use in the industrial sector. The industrial environment is characterized in that consumers are not connected 
directly to the public low-voltage mains network. Additional measures must be taken for use in the residential 
sector, business and commercial sectors.
The table below defines the tightening torques of the plugs and fastening options for ensuring compliant and 
faultless operation.

Connection type

Tightening torque in (Nm)

M12

0.4

7/8" plug

1.5

FE ground strap

2.2±0.2

Junction Mounting

4.0±0.2

7. Initial Operation

Project planning, installation, start-up, maintenance and testing of the devices may only be carried out by quali-
fied electrical technicians familiar with the safety standards of automation technology.

Only cables and accessories that meet the standards and requirements for safety, electromagnetic 

 

compatibility and, if necessary, telecommunications terminal equipment and the specifications. In case of  
damage, the product must not be used further on. In the event of improper use, the guarantee and liability claim 
against the manufacturer shall lapse.

Information concerning which cables and accessories are approved for installation can be found at 

 

www.wenglor.com

 or are described in this manual.

Summary of Contents for EtherCAT ZAC50CN0 Series

Page 1: ...Operating instructions Available as PDF only Status 07 09 2016 www wenglor com ZAC50CN0x Ethernet Junctions EN...

Page 2: ...3 Functional Earth 13 7 4 Industrial Ethernet Cable 13 7 5 Industrial Ethernet Cable with Power over Ethernet 14 7 6 Connecting Digital Sensors and Actuators 14 7 7 Diagnosis 15 7 7 1 LED Display Eth...

Page 3: ...Ethernet there are several digital inputs and outputs directly on the junction that can be activated or evaluated via the network 2 Safety Precautions This operating instruction is part of the produc...

Page 4: ...pe of Connection Industrial Ethernet Ports M12 1 4 pin D coding M12 1 4 pin D coding Type of Connection PoE Ports M12 1 8 pin type x M12 1 8 pin type x Type of Connection Digital I O ports M12 1 4 pin...

Page 5: ...50 Suitable Plug 51 Suitable Plug 2 Suitable Plug 78 77 50 50 Socket 1 Socket 1 51 2 Socket 2 Socket 3 77 Socket 4 51 2 Socket 2 Socket 3 78 Socket 4 50 50 Socket 1 Socket 1 50 Socket 1 Function Pin 1...

Page 6: ...6 EN 4 2 Housing Dimensions 4 2 1 ZAC5xxN01 4 2 2 ZAC50xN02...

Page 7: ...Connection plug 7 8 5 pin Order number ZAT77NN01 Suitable Plug 77 S82 Connection socket 7 8 5 pin Order number ZAB78NN01 Suitable Plug 78 Connecting cable 7 8 5 pin Order number ZAV78R201 Suitable Plu...

Page 8: ...ine 7 8 5 pin Order number ZAS78R601 Suitable Plug 78 Cable length 10 m S75 Connector Plug RJ45 8 pin Order number ZAT45NN01 Suitable Plug 45 S48 Connection plug M12 1 8 pin Order number ZAT50NN01 Sui...

Page 9: ...lug 50 Cable length 2 m ZAV50R201 Cable length 5 m ZAV50R501 S81 Order number ZAV50R502 Suitable Plug 50 Cable length 5 m S85 Connecting line M12 1 8 pin Order number ZAS50R601 Suitable Plug 50 Cable...

Page 10: ...ne Grounding Switching Distance Reduction Ethernet Receive Path Ethernet Send Path Interfaces Bus A B Emitted Light disengageable Magnet activation Input confirmation Contactor Monitoring Encoder A A...

Page 11: ...or business and commercial sectors The table below defines the tightening torques of the plugs and fastening options for ensuring compliant and faultless operation Connection type Tightening torque in...

Page 12: ...en looping the supply voltage The junction must be connected to a power supply of 18 to 32 V DC The System sensor supplies the connec tion with voltage and the Digital I O provides the power supply of...

Page 13: ...Functional Earth The FE connection is on the lower front edge of the junction To ensure proper functioning in accordance with the EMC regulations specified in the data sheet we recommend using our gr...

Page 14: ...x1 ZAT50NN01 field assembly connectors see chapter 4 3 Supplementary products on page 7 must be used for these con nections Assignment of the Industrial Ethernet connection with PoE 1 2 3 4 5 6 8 7 Pi...

Page 15: ...1 X7 0 1 MS PoE max PoE L A PoE L A PoE L A PoE L A PoE L A IO 0 0 Power IN IO 1 0 IO 0 1 IO 1 1 L A L A OUT www wenglor com Status X2 X3 X1 X4 0 1 MS PoE max PoE L A PoE L A IO 0 0 Power IO 1 0 IO 0...

Page 16: ...a Watchdog Timeout EtherCAT Watchdog Timeout Red flashing Red blinking Invalid Configuration MS Module Status Off Green Operate Status Red Device Error Red flashing PoE max Red Maximum PoE performance...

Page 17: ...rnet device is connected to the port Green An Ethernet device is connected to the port Green flashing An Ethernet device which is currently communicating is connected to the port 0 IO 0 0 IO 1 0 Desig...

Page 18: ...EtherCAT in the installation folder The following example shows the steps that have to be carried out example based on the TwinCat System Manager by Beckhoff First the list Echtzeit Ethernet kompatibl...

Page 19: ...me Default Value 0x2020 00 Highest sub index supported 2 0x2020 01 I O Error Status 0x00 0x2020 02 I O Error Info 0x00 0x2020 01 Value range 1 Byte Bit 7 6 5 4 3 2 1 0 Port 1 Pin 4 0 Pin 4 1 Pin 2 0 P...

Page 20: ...alue 0 1 Event on off Bit 1 7 invalid 0 0x2030 02 Value range 1 Byte Bit 7 6 5 4 3 2 1 0 PoE Port X6 X5 X4 X3 X2 Bit value 0 1 0 1 0 1 0 1 0 1 Event off on off on off on off on off on Bit 5 7 invalid...

Page 21: ...he instructions Start Up EtherCAT Device www wenglor com Product World Product search Order number Download General instructions in the chapter Displaying and working with the integrated web server Al...

Page 22: ...22 EN...

Page 23: ...100 1 IP address set for example via TwinCAT in the area EoE of the Junction The overview page Device General is not password protected If the pages of the device or port settings are accessed a pass...

Page 24: ...hed the overview page of the Junction is displayed Through the language selection the website can be changed from English delivery state to German Italian French or Spanish 9 3 Device settings Display...

Page 25: ...ring is deactivated this is displayed on the Junction by means of the PoE max LED flashing red During operation the performance monitoring can be changed from inactive to active Here all PoE devices a...

Page 26: ...ost level The Industrial Ethernet ports contain information on the EtherCAT Port status and invalid frames as well as an error counter of the EtherCAT input frames In addition to the information on pa...

Page 27: ...ized via the page Digital I O Ports Please note Parameterization of the inputs outputs is only possible with the device in Pre Op mode Pin 2 and pin 4 can each be configured as input or output If the...

Page 28: ...dues can be cleaned using aromatic free white spirit or isopropyl alcohol IPA Use cleaning agent at a maximum of 25 C Never use steam cleaners Never use solvents with aromatic compounds alcohol ketone...

Page 29: ...had knowledge about for the errors in question at the time of creating the operating manual This operating manual is only a general description of technical processes whose implementation does not app...

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