Wen 20409 Instruction Manual Download Page 2 | Manualshive

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CONTENTS

WELCOME 3

Introduction ..................................................................................................... 3
Specifications ................................................................................................... 3

SAFETY 4

General Safety Rules ........................................................................................ 4
Drywall Sander Safety Warnings ...................................................................... 6
Electrical Information (Charger) ....................................................................... 8
Battery & Charger Safety Warnings ................................................................. 9

BEFORE OPERATING

11

Unpacking & Packing List ...............................................................................11
Know Your Drywall Sander ............................................................................ 12
Assembly & Adjustments ............................................................................... 13

OPERATION & MAINTENANCE

15

Operation ....................................................................................................... 15
Maintenance ....................................................................................................16
Exploded View & Parts List .............................................................................17
Warranty Statement ........................................................................................20

To purchase accessories and replacement parts for your tool, visit

WENPRODUCTS.COM

WEN plans to continue to add more items to our 20V line. For an up-to-date list of the 20V cordless tools compatible

with the included battery and charger, visit

wenproducts.com

and search model number 20202 (2Ah), 20204 (4Ah),

or 20205 (5Ah). In the battery’s description, there will be a list of current products that this battery can be used with.

20V 4.0Ah Max Battery

(Model 20204)

20V 2A Charger

(Model 20200C)

20V 5.0Ah Max Battery

(Model 20205)

20V 5A Quick Charger

(Model 20201Q)

20V 2.0Ah Max Battery

(Model 20202)

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Summary of Contents for 20409

Page 1: ...rouble free performance Pay close attention to the rules for safe operation warnings and cautions If you use your tool properly and for its intended purpose you will enjoy years of safe reliable service NEED HELP CONTACT US Have product questions Need technical support Please feel free to contact us TECHSUPPORT WENPRODUCTS COM 1 847 429 9263 M F 8AM 5PM CST For replacement parts and the most up to...

Page 2: ...0 To purchase accessories and replacement parts for your tool visit WENPRODUCTS COM WEN plans to continue to add more items to our 20V line For an up to date list of the 20V cordless tools compatible with the included battery and charger visit wenproducts com and search model number 20202 2Ah 20204 4Ah or 20205 5Ah In the battery s description there will be a list of current products that this bat...

Page 3: ... of the tool and review it frequently to maximize safety for both yourself and others Indicates danger warning or caution The safety symbols and the explanations with them deserve your careful attention and understanding Always follow the safety precautions to reduce the risk of fire electric shock or personal injury However please note that these instructions and warnings are not substitutes for ...

Page 4: ... shock PERSONAL SAFETY 1 Stay alert watch what you are doing and use com mon sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inatten tion while operating power tools may result in serious personal injury 2 Use personal protective equipment Always wear eye protection Protective equipment such as a respir...

Page 5: ...accordance with these instructions taking into ac count the working conditions and the work to be per formed Use of the power tool for operations different from those intended could result in a hazardous situa tion 8 Use clamps to secure your workpiece to a stable surface Holding a workpiece by hand or using your body to support it may lead to loss of control 9 KEEP GUARDS IN PLACE and in working ...

Page 6: ...defects asthma and or dermatitis Work in a well ventilated environment and wear a dust mask specially designed to filter out micro scopic particles Safety non slip work boots Safety helmet if any work is being carried out above your head 5 The rated speed of the accessories must be great er than or equal to the tool s maximum speed of 1200 RPM Do not use accessories rated at speeds below the machi...

Page 7: ... The accessory may kickback over your hand 3 Do not position your body in the area where power tool will move if kickback occurs Kickback will propel the tool in the direction opposite to the wheel s move ment at the point of snagging 4 Use special care when working corners sharp edges etc Avoid bouncing and snagging the accessory Cor ners sharp edges or bouncing have a tendency to snag the rotati...

Page 8: ...g in loss of power and overheating The table below shows the correct size to be used according to cord length and ampere rating When in doubt use a heavier cord The smaller the gauge number the heavier the cord DOUBLE INSULATED CHARGER The charger s electrical system is double insulated where two systems of insulation are provided This eliminates the need for the usual three wire grounded power co...

Page 9: ...ery packs may explode causing personal injury or dam age Toxic fumes and materials are created when battery packs are burned Do not crush drop or damage battery packs Do not use the battery pack or charger if they have sustained a sharp blow been dropped run over or have been dam aged in any way i e pierced with a nail hit with a ham mer stepped on etc Do not disassemble Incorrect reassembly may p...

Page 10: ...ances please read the waste disposal information for proper battery disposal 8 If the battery pack suffers overloading and overheating the integrated protective cutoff will switch off the equip ment for safety reasons 9 Use only original battery packs The use of other batteries poses a fire risk and may result in injuries or an explo sion ABOUT THE CHARGER Protect battery charger and cord from dam...

Page 11: ...the packing list below to make sure you have all of the parts and accessories If any part is missing or broken please contact customer service at 1 847 429 9263 M F 8 5 CST or email techsupport wenproducts com Only included with model number 20409 Description Qty Drywall Sander 1 Hook and Loop Sanding Discs 60 80 120 150 180 and 240 Grit 6 Dust Hose 1 Extension Pole 1 Shoulder Strap 1 5mm Hex Wren...

Page 12: ... become famil iarized with all the parts and controls of your drywall sander The components will be referred to later in the manual for assembly and operation instructions Power Switch Extension Locking Lever Variable Speed Adjustment Wheel Locking Clasp 5 0 Ah Li Ion Battery Hook Loop Base Pad Only included with model number 20409 12 ...

Page 13: ......

Page 14: ...m the charger and unplug the charger from the power supply NOTE Battery will not reach full charge the first time it is charged Allow several cycles for the battery to fully charge The battery pack may become warm while charging this is normal If the battery is hot after continuous use in the tool allow it to cool to room temperature before charging This will prolong the life of your battery The b...

Page 15: ...ne by pressing forward on the power switch Fig 5 2 LOCK FOR CEILING SANDING The sanding head can be locked for ceiling sanding by attaching the rubber band Fig 6 1 to the hook Fig 6 2 on the front of the sander head This ensures that the sanding surface always faces upwards making it easy to position the sander on the ceiling USING DUST COLLECTION A dust collection system can be used with your dry...

Page 16: ...dust and debris to prevent the motor from overheating 4 Most plastics are susceptible to damage from various types of commercial solvents Do not use any solvents or cleaning products that could damage the plastic parts Some of these include but are not limited to gasoline carbon tetrachloride chlorinated cleaning solvents ammonia and household detergents that contain ammonia 5 Store the tool in a ...

Page 17: ...EXPLODED VIEW PARTS LIST NOTE Not all parts may be available for purchase Parts and accessories that wear down over the course of normal use are not covered under the warranty 17 ...

Page 18: ...on Ring 1 33 20409 033 Stator 1 34 20409 034 Motor Housing 1 No Part No Description Qty 35 20409 035 Screw M5x45 4 36 20409 036 Power Cord Bracket 1 37 20409 037 Self tapping Screw 7 38 20409 038 Strain relief Sleeve 1 39 20409 039 Right Head Arm 1 40 20409 040 Rubber Sleeve 2 41 20409 041 Rubber Band 1 42 20409 042 Suction Hose 1 43 20409 043 Hose Clamp 2 44 20409 044 Pin 2 45 20409 045 Left Head...

Page 19: ... 20409 086 Lock Ring 1 87 DW5062 108 Hex Wrench S5 1 88 6369 103 Flexible Hose 1 89 20409 089 Intermediate Dust Hose 1 90 20409 090 Ø35 Vacuum Adapter 1 91 20409 091 Intermediate Adapter 1 92 6362 054 Middle Connector 1 93 DW5062 102 Ø47 Vacuum Adapter 1 94 DW6394 001 Sandpaper 1 95 20409 095 Screw 2 96 20409 096 Right Label 1 97 20409 097 Left Label 1 98 20409 098 Right Motor Label 1 99 20409 099...

Page 20: ...efective parts and products may need to be sent to WEN before the replacements can be shipped out turning a product for warranty service the shipping charges must be prepaid by the purchaser The product must be shipped in its original container or an equivalent properly packed to withstand the hazards of shipment The product must be fully insured with a copy of the proof of purchase enclosed There...

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