Welbilt Convotherm 3432600 Operating And Installation Instructions Download Page 24 | Manualshive

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Welbilt Convotherm 3432600 Operating And Installation Instructions Download Page 24

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Hazards and safety precautions during retrofitting

Safety hazards during retrofitting

While retrofitting the combi oven, please be aware of the hazards described for the 'Assembly and pre-

installation' life cycle stage – see 'Hazards and safety precautions during assembly and pre-installa‐

tion' on page 14.

2 For your safety

Operating and installation instructions

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Summary of Contents for Convotherm 3432600

Page 1: ...Hood with front extraction Read instructions before use mini Condensate Hood Pro Operating and installation instructions CE Original ENG ...

Page 2: ......

Page 3: ...emoving the appliance from service 25 2 13 Safety devices 26 2 14 Requirements to be met by personnel working positions 27 2 15 Personal protective equipment 28 3 Transport 29 3 1 Working safely with the appliance 29 3 2 Bringing the appliance to its installation location 30 4 Assembly and pre installation 31 4 1 Safe working during assembly and pre installation 31 4 2 Requirements for the install...

Page 4: ...ng 60 10 Retrofitting 61 10 1 Safe working during retrofitting 61 10 2 Drilling a hole in the connecting bracket 62 10 3 Checking and replacing the control module 65 10 4 Checking and updating the software version 67 10 5 Checking and updating the flap control 68 11 Removal from service 69 11 1 Safe working when removing the appliance from service 69 11 2 Procedure for removing the appliance from ...

Page 5: ...4 35 EU Low Voltage Directive have been met in ac cordance with Annex I Section 1 5 1 of the Machinery Directive Compliance of electric appliances with standards The electric appliances comply with the requirements in the following European standards EN 61000 3 2 2014 EN 55014 1 2006 A1 2009 A2 2011 EN 61000 3 3 2013 EN 55014 2 1997 A1 2001 A2 2008 EN 60335 2 99 2003 AMD1 2017 IEC 60335 1 2010 AMD...

Page 6: ...management system in order to guarantee the con tinued manufacture of high quality products and to be sure of meeting our environmental targets This system satisfies the requirements of ISO 9001 and ISO 14001 Environmental protection procedures We observe the following procedures Use of residue free compostable wadding materials Use of RoHS compliant products REACH chemical law Recommendation and ...

Page 7: ...r List of matching Convotherm combi ovens Use the table below to identify your hood and the matching combi oven from the trade name on the type plate Part number Description 3432600 mini Condensate Hood Pro for 6 06 CE with front extraction 3432601 mini Condensate Hood Pro for 6 10 10 10 CE with front extraction 3432602 mini Condensate Hood Pro black for 6 06 CE with front extraction 3432603 mini ...

Page 8: ...safety information Parts of this document that must be read without fail If you do not follow the information in this document you risk potentially fatal injury and property dam age To guarantee safety all people who work with the appliance must have read and understood the fol lowing parts of this document before starting any work the chapter For your safety on page 10 the sections that describe ...

Page 9: ...e intended use of the hood Describes the hazards posed by the hood and suitable preventive actions You should read this chapter carefully in particular Transport Explains how to convey the appliance to the installation location Assembly and pre in stallation Specifies the requirements for the installation location Explains the functions of the hood and shows the position of its compo nents Contain...

Page 10: ...ance only for its specified use Never under any circumstances use the appliance for any other purposes that might seem self evident Take all the safety precautions specified in these operating and installation instructions and on the appliance In particular use the prescribed personal protective equipment If the power cord of this appliance is damaged it must be replaced by the manufacturer or its...

Page 11: ... Requirements to be met by personnel working positions for the training and qualifications requirements Personnel must be aware of the risks and regulations associated with handling heavy loads Requirements relating to the operating condition of the hood The following requirements relating to the operating condition of the hood must be met The hood must only be operated when all safety devices are...

Page 12: ...ning signs on the hood The following warning signs 1 are fitted on the case of the hood Warning sign Description Warning of dangerous electric voltage electric shock There is a risk of electric shock from live parts if the hood casing and the electri cal box cover are open 2 For your safety Operating and installation instructions 12 ...

Page 13: ... or use suitable aids such as a forklift or pallet truck Do not exceed safety limits for lift ing and carrying Wear personal protective equip ment Safety hazard Mechanical parts of the appliance Hazard Where or in what situations does the hazard arise Preventive action Risk of body parts be ing crushed if the hood is dropped When lifting the hood Make sure centre of gravity is bal anced Avoid jolt...

Page 14: ...bly of the combi oven s top box Ensure that all of the hood s connec tion cables are undamaged and fixed securely When the top box of the combi oven is removed for installation of the control cable When the control cable is installed and the cable ends are touched while threading the cable through Switch off the combi oven before removal of the top box of the com bi oven as well as before working ...

Page 15: ...t by rotat ing fan wheel During operation of the hood with the hood casing not installed or re moved Disconnect power supply before re moving the cover Always reinstall the hood casing be fore the power to the hood is switch ed on again Take special care for jobs that re quire electrical power and must be performed with the appliance s top box or the hood casing removed Safety hazard heat hot surf...

Page 16: ...er cannot be switched on again Take special care for jobs that re quire electrical power and must be performed with the combi oven s top box removed Take special care for jobs that re quire electrical power and must be performed with the hood casing or the electrical box cover removed During operation of the hood with the hood casing not installed or re moved During operation of the hood with the ...

Page 17: ...ntive action A risk of burns from hot surfaces On the top of the appliance Air vent Ventilation port Allow the appliance to cool down before starting work Exercise caution when performing this action Wear personal protective equip ment 2 For your safety Operating and installation instructions 17 ...

Page 18: ...ons does the hazard arise Preventive action A risk of burns from hot surfaces When the baffle filter is removed immediately after the appliance door is opened At the connection point of the stacking kit Allow the appliance to cool down before starting work Exercise caution when performing this action Wear personal protective equip ment Safety hazard heat hot steam vapour Hazard Where or in what si...

Page 19: ...ur Hazard Where or in what situations does the hazard arise Preventive action Grease fire hazard due to insufficient cleaning Due to inadequate cleaning of very greasy grease filter filter being set on fire through an ignition source Always clean and install the baffle filter in accordance with the Clean ing schedule on page 54 before operation Safety hazard contamination of foodstuffs Hazard Wher...

Page 20: ...the hood comes into contact with water Do not spray off the hood with water Safety hazard Mechanical parts of the appliance Hazard Where or in what situations does the hazard arise Preventive action Risk of cuts from sharp edges During cleaning tasks Exercise caution when performing this action Wear personal protective equip ment Safety hazard contamination of foodstuffs Hazard Where or in what si...

Page 21: ...tallation of the control cable When the cable ends of the control cable are freely accessible during disassembly Switch off the power to the combi oven and the hood when work is done on the hood or the control cable Take protective measures at every power switch to ensure that the power cannot be switched on again Take special care for jobs that re quire electrical power and must be performed with...

Page 22: ...ent When the hood is put into operation for test purposes When the appliance is then in op eration but the hood is not plug ged into the power supply Always leave the hood plugged into the power supply Safety hazard heat hot steam vapour Hazard Where or in what situations does the hazard arise Preventive action Risk of scalding from hot steam When reaching into the filter area di rectly after open...

Page 23: ...d if the baffle filter is dropped When the baffle filter was not re moved prior to disassembly of the hood front Always remove the baffle filter prior to disassembly of the hood front Risk of cuts from sharp edges During servicing work Exercise caution when performing this action Wear personal protective equip ment Risk of hand injuries or hair or loose clothing being caught by rotat ing fan wheel...

Page 24: ...ofitting While retrofitting the combi oven please be aware of the hazards described for the Assembly and pre installation life cycle stage see Hazards and safety precautions during assembly and pre installa tion on page 14 2 For your safety Operating and installation instructions 24 ...

Page 25: ...emoval from service Hazards and safety precautions when putting appliance into service on page 18 During removal Hazards and safety precautions during installation on page 16 During disassembly Hazards and safety precautions during assembly and pre installation on page 14 During outgoing transport Hazards and safety precautions when moving the appliance on page 13 2 For your safety Operating and i...

Page 26: ...es on the hood explains their function and de scribes the check procedure Item Safety device Function Check 1 Electrical box cover can only be removed using a tool Prevents live parts from being touched accidentally Check that the cover is in place 2 Hood casing can only be removed using a tool Prevents access to the moving fan wheel Ensure that the hood casing is in place 3 Baffle filter Prevents...

Page 27: ...elevant professional training Is a qualified electrician Assembly and installation of the hood Putting the appliance back into service Removing the hood from service Cook opera tor Trained in how to operate the hood Turning the hood on off Cleaning the hood Minor servicing tasks Working positions during assembly installation and putting into service The working position for personnel during assemb...

Page 28: ... in Germany for kitchen work in particular Protective clothing Heat protective gloves compliant with EN 407 in European Union Safety boots Cleaning the hood None Work wear as specified in the corresponding coun try specific regulations regarding kitchen work in particular Personal protective equipment in accordance with the specifications of the cleaning agent manufac turer and the EC material saf...

Page 29: ...ck for handling purposes are permitted to move the appliance Personnel must be aware of the regulations relating to handling heavy loads Personal protective equipment Wear the personal protective equipment specified in the section Personal protective equipment on page 28 of the For your safety chapter for the relevant tasks Moving heavy loads Risk of injury from lifting incorrectly When lifting th...

Page 30: ...ance Always move the appliance with appropriate tools Always move the appliance in an upright position Move the appliance slowly and carefully and secure it against tipping over Make sure that you do not knock against things with the appliance Avoid moving appliance along uneven routes or up or down steep slopes 3 Transport Operating and installation instructions 30 ...

Page 31: ...forklift or pallet truck to place the hood on the appliance or to reposition it To shift the appliance into the correct position lift the appliance using enough people for the weight of the appliance guide value 15 to 55 kg max depending on age and gender Observe the local occupational safety regulations Wear personal protective equipment Live parts Risk of electric shock from live parts and damag...

Page 32: ... before restoring power to the hood Take special care for jobs that require electrical power and must be performed with the hood casing or the electrical box cover removed Hot surfaces Risk of burns from the high temperatures on the top of the appliance Touching exhaust air vents and ventilation ports on the top of the appliance may result in burns Allow the appliance to cool down before starting ...

Page 33: ...m Supporting surface The supporting surface must have the following properties The supporting surface must be flat and horizontal The supporting surface must be able to bear the weight of the appliance including the hood and maximum loading weight Conditions in the surrounding environment If other appliances are present in the same room that use an open extractor special care is needed to prevent ...

Page 34: ...XX or higher For visual inspection of the control module see Checking and replacing the control module on page 65 Order and replace with current control module Part number 5030668 Correct software version easyTouch version 1 3 3 4 or higher Standard version 6 01 or higher To check the software version see also Checking and updat ing the software version on page 67 Download new software from the Co...

Page 35: ...stallation kit No Name 1 Hood casing 2 Hood front 3 Baffle filter 4 Hood bottom unit 5 Hose connection piece B incl 2 hose clamps pre installed 6 Hose connection piece A incl 2 hose clamps pre installed 7 no picture Power cord 8 no picture Control cable 9 no picture Fixing kit for hood on appliance 4 Assembly and pre installation Operating and installation instructions 35 ...

Page 36: ...orktable oven stand or stacking kit The installation kit components have been removed from the packaging and the contents checked to ensure that all parts are present There are two people or suitable equipment available for lifting the hood Installation procedure Step Action See 1 Connect the control cable to the appliance Connecting the control cable to the appli ance on page 37 2 Glue the fixing...

Page 37: ...oven see the de tailed instructions in the mini service manual 2 Remove the rear panel from the combi oven 3 Remove the connecting bracket for the combi oven and swing it outwards All connections on the connecting bracket can remain attached 4 Remove the inner adhesive aluminium film from the con necting bracket Use a screwdriver to break out the round hole for the control cable socket side on the...

Page 38: ...take flap and thermal cutout and then through the hole with grommet in the bracket for the air deflector 7 Connect the control cable to the appliance see the cir cuit diagram In addition connect the two shorter ends of the same length to X11 7 8 4 Assembly and pre installation Operating and installation instructions 38 ...

Page 39: ...m top to bottom and secure it with ca ble ties Important Ensure the cable is not in contact with hot or moving parts Move the remaining cable loop depending on the appli ance size to a suitable position and secure it there 11 Fit the rear panel back on the combi oven 12 Fit the top box correctly on the appliance again see the detailed instructions in the mini service manual 4 Assembly and pre inst...

Page 40: ...act surface to improve adhesion 2 Place the rear fixing element so that it is flush with the cut outs along the top edge of the appliance The indica tor arrows on the fixing element must point upwards 3 Make sure that the fixing element on the left side is flush and does not project 4 Assembly and pre installation Operating and installation instructions 40 ...

Page 41: ... connecting piece of the combi oven CAUTION Risk of crushing Use special care when placing the bottom unit of the hood onto the appliance 2 Connect the ventilation pipe and the exhaust vent pipe with the hose connections To do so open the hose clamps and push the hoses over the tubes Then fix the lower and upper hose clamps again 4 Assembly and pre installation Operating and installation instructi...

Page 42: ...placing the cover of the hood onto the bottom unit of the hood 4 Fix the bottom unit of the hood with the glued on fixing element To do so screw down the two tabs each with one screw on the hood and one nut on the fixing element 5 Make sure that the cap of the wastewater pipe is moun ted 4 Assembly and pre installation Operating and installation instructions 42 ...

Page 43: ...trol cable connector side with the open end through the right cable gland and connect it accord ing to the circuit diagram 3 Thread the power supply cord through the left cable gland and connect it according to the circuit diagram Then tighten both cable glands firmly 4 Fit the cover of the electrical box again To do so put the cover of the electrical box in place and screw it down again with the ...

Page 44: ...front 1 Position the hood front so it is flush CAUTION Risk of crushing Use special care when placing the hood front onto the hood 2 Screw down the hood front with 2 screws 4 Assembly and pre installation Operating and installation instructions 44 ...

Page 45: ...ilter point upwards during installation 2 Place the baffle filter inside of the hood front and push it a good ways upwards 3 Plug in the baffle filter below CAUTION Risk of crushing Use special care when installing removing the baffle filter 4 Assembly and pre installation Operating and installation instructions 45 ...

Page 46: ...and damaged cables When the safety cover is open there is a risk of electric shock from touching live parts Make sure that any work on the electrical system is performed solely by a qualified electrician from an authorized service company Switch off the power to the combi oven and the hood when work is done on the hood or the control cable Switch off the combi oven before removal of the top box of...

Page 47: ...l equipment and any external conductive components are at an equal or practically equal potential Disconnector An all pole disconnector with a minimum contact separation of 3 mm must be installed close to the appliance The disconnector is used to disconnect the appliance from the electrical supply for cleaning repair and installation work Power cord The power cord must be an oil resistant sheathed...

Page 48: ...service company Personnel have relevant training as a service engineer Personnel have training specific to the appliance In particular personnel must be able to assess whether the electrical and water supplies and the wastewater system have been connected to the appliance correctly Customer guidance and instruction Instruct the user in all safety related functions and devices Instruct the user in ...

Page 49: ...ppliance is installed in accordance with the requirements in the Installation on page 46 chap ter All safety devices are in their designated position and are working correctly The cap of the wastewater pipe is installed and seated firmly All warning signs are in their designated position The appliance must not be put into operation until all the specified requirements are met Putting into service ...

Page 50: ...risp Tasty Changing the fan rate for dehumidification Crisp Tasty can be done by changing the factory presets Setting value 48 from 2 CE hood to 3 CE hood special 6 Putting into service Operating and installation instructions 50 ...

Page 51: ...ust always be clean and installed in accordance with the cleaning schedule be fore operation The hood must not be used as a storage area Hot surfaces Risk of burns from high temperatures on the hood Unintentionally touching the baffle filter during operation can result in burns Only touch the hood when it has cooled down Wear personal protective equipment Hot steam vapour Risk of scalding from hot...

Page 52: ... in standby mode factory preset 2 Place the food in the combi oven and start a cook ing program Result The hood runs with the maximum fan extraction rate while the appliance door is open in order to condense and extract the steam 10 seconds factory preset after closing the appli ance door the hood switches back to fan speed 1 3 The cooking program has finished completely Result 10 seconds before t...

Page 53: ...ng agent manufacturer and the EC material safety data sheets must be complied with Personnel must be trained regularly by the owner of the appliance Hot surfaces Risk of burns from high temperatures on the hood and on the appliance Touching various parts directly after operating the appliance and opening the appliance door can lead to burns Baffle filter connection point of the stacking kit Allow ...

Page 54: ...r e g pail Do not under any circumstance use heavy duty scouring sponges These will damage the hood Cleaning instructions What must be cleaned Procedure Cleaning agents Baffle filter Weekly or daily if there is heavy grease accumulation Action Removing the baffle filter on page 55 Clean it in the dishwasher Fitting the baffle filter on page 45 Common household detergent Enclosure interior Weekly o...

Page 55: ...inst being switched on again Make sure that the appliance is de energized The combi oven and the hood must be cooled off Remove the baffle filter 1 Push the baffle filter upwards 2 Carefully lift the baffle filter out of the hood front CAUTION Risk of crushing Use special care when installing removing the baffle filter 8 Cleaning Operating and installation instructions 55 ...

Page 56: ...trician from an authorized service company Switch off the power to the combi oven and the hood when work is done on the hood or the control cable Switch off the combi oven and the hood before removal of the top box of the combi oven and before opening the cover of the hood Take special care for jobs that require electrical power and must be performed with the appliance s top box removed Take speci...

Page 57: ...hood and on the appliance Touching various parts directly after operating the appliance and opening the appliance door can lead to burns Baffle filter exhaust air vent ventilation port connection points of the stacking kit pipes of the condenser Allow the appliance to cool down before starting work Exercise caution when performing this action Wear personal protective equipment Hot steam vapour Ris...

Page 58: ... fixed in place properly Servicing tasks that customer service must perform How often What must be serviced Annually General servicing Annually Check inaccessible areas for soiling and clean as needed Servicing the appliance To perform servicing tasks on the top box of the combi oven requires that the hood be completely re moved see Basic procedure for removal on page 59 9 Servicing Operating and ...

Page 59: ...then remove the hood front Fitting the hood front on page 44 in reverse order 3 Disconnect the electrical connections of the hood To do so open the cover of the electrical box on the back of the hood and disconnect the power supply cord and the control cable Connecting the hood on page 43 in reverse order 4 Remove the hood To do so undo the screws that fix the bot tom unit of the hood to the fixin...

Page 60: ...t full speed Faulty contactor Control of the combi oven is interrupted Call customer service The fan does not run at full speed Faulty contactor Control of the combi oven is interrupted Call customer service Fan does not run at low speed Faulty contactor Control of the combi oven is interrupted Call customer service Device parameters not set cor rectly on the combi oven Call customer service 9 Ser...

Page 61: ...customer service office For jobs that require electrical power and must be performed with covers removed for instance testing cutouts on the SIB or aligning the door contact switch take the following precautions Follow professional standards and proceed with extreme caution when performing this work Switch off all connections to the power supply Take protective measures at every power switch to en...

Page 62: ...illips screwdriver 8 mm socket wrench Requirements Check that the following requirements have been met The combi oven has been disconnected from the power supply The combi oven has been disconnected from the water supply The appliance is cool Drilling a hole in the connecting bracket 1 Remove the rear panel from the combi oven 2 Remove the left water connection using a Phillips screw driver Positi...

Page 63: ...he connecting bracket safely out of the way at the top 6 Drill the three Ø4 mm holes at the positions you have just centre punched When drilling the hole ensure no metal swarf gets into unwanted places 7 Drill the middle hole with a hole cutter at Ø22 mm 8 Remove the connecting bracket from the appliance us ing an 8 mm socket wrench 10 Retrofitting Operating and installation instructions 63 ...

Page 64: ...li ance 11 The connecting bracket is now set up so that you can begin connecting the control cable see Connecting the control cable to the appliance on page 37 When completing installation remember to fit the left water connection which you previously removed back on the connecting bracket 10 Retrofitting Operating and installation instructions 64 ...

Page 65: ...quipped control module Control module is not cor rect because two relays K5 K6 are missing Control module needs to be replaced Fully equipped control mod ule spare part Control module is correct Control module does not need to be replaced Version primarily used as a spare part Part no 5030668 Requirements Check that the following requirements have been met The combi oven has been disconnected from...

Page 66: ...iled instructions in the mini service manual 2 Check that a suitable control module has been installed using the versions described above 3 If necessary replace the control module see the de tailed instructions in the mini service manual 10 Retrofitting Operating and installation instructions 66 ...

Page 67: ...erm website and carry out a software update see the detailed instructions in the mini service manual Standard appliances 1 Check the software version of your appliance When switched off date time will be displayed press and hold down the Functions menu button If the software version is 6 01 or higher no update is re quired 2 If necessary download the new software from the Con votherm website and c...

Page 68: ...0 activate C13 at 930 air intake flap opens when the appli ance door is open Standard appliances 1 Check whether the flap control has been activated To do so briefly start a cooking profile When opening the appliance door the air intake flap must open When closing the appliance door the air intake flap must close 2 If necessary activate the flap control in the C12 C13 service programs as follows C...

Page 69: ...ve training specific to the appliance In particular personnel must be able to assess whether the electrical and water supplies and the wastewater system have been connected to the appliance correctly 11 2 Procedure for removing the appliance from service Requirements Before removing the appliance from service check the following points The combi oven and hood are disconnected from the power supply...

Page 70: ...he manufacturer for guidance on the environmentally safe disposal of your appliance The manufacturer is certified to the ISO 14001 environmental management standard and will dispose of your old appliance in accordance with valid environmental protection regulations 11 Removal from service Operating and installation instructions 70 ...

Page 71: ...246 246 Weight including packaging kg 34 36 excluding packaging kg 28 31 Safety clearances for hood rear mm 50 50 right mm 50 50 left mm 50 50 top mm 500 500 Material Stainless steel Electrical connected load ratings The following table shows the electrical connected load ratings 6 06 6 06 6 10 10 10 6 10 10 10 1N 200 240V 50 60Hz 50 Hz 60 Hz 50 Hz 60 Hz Rated power consumption kW 150 190 150 190 ...

Page 72: ...val mark CB TÜV GS CB TÜV GS Maximum noise emission full speed dB A max 70 max 70 Standard noise emission reduced speed dB A 53 53 Air flow rate full speed m h 859 859 Air flow rate reduced speed m h 433 433 The IPX5 degree of protection for the hood does not include the power cable socket 12 Technical data Operating and installation instructions 72 ...

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Page 74: ...itional technical documentation can be found in the download center at www convotherm com Welbilt offers fully integrated kitchen systems and our products are backed by KitchenCare aftermarket parts and service Welbilt s portfolio of award winning brands includes Cleveland Convotherm Crem Delfield fit kitchenSM Frymaster Garland Kolpak Lincoln Merrychef and Multiplex Manitowoc Merco 2020 Welbilt I...

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