17.
LUBRICATION PROCEDURE
Lubricate the following parts every three months to insure
smooth operation and reduce wear.
TRUNNION HOUSING,
WORM SCREW AND
TILT GEAR
These parts are accessed
through the top cover of the
console.
Apply grease to gear teeth.
Check for excessive play and
adjust with adjusting screw
located on top of cross bar.
KETTLE TRUNNIONS
On the left hand side of the
kettle there are two grease
nipples on the top back
portion of the trunnion
housing. On the right hand
side of the kettle you must
remove the console cover to
access the two grease
nipples.
Adjusting
Screw
Worm
Screw and
Tilt
Gear
Cross
Bar
Trunnion Housing
Grease Nipple
HINGE ADJUSTMENT
INSTRUCTIONS
1.
Insert 3/8" Allen wrench.
2.
Turn clockwise to relieve tension on spring.
3.
While tension is released remove one of the two
slotted screws.
4.
To prevent Allen wrench from springing back abruptly
while the second slotted screw is removed, insert a pin
(approximately 1/8") in the hole where the first slotted
screw was removed from.
5.
Remove second slotted screw.
6.
While holding Allen wrench remove pin.
7.
Turn Allen wrench clockwise to tighten or counter-
clockwise to loosen tension to produce desired effect.
8.
Re-insert pin in one of the two holes.
9.
Tighten one slotted screw in the other hole (it may be
necessary to turn Allen wrench slightly to align holes).
10.
Remove pin and repeat step number 9 for other
slotted screw.
3/8" Allen wrench
1. If required remove board from holding bracket for better
access.
2. Turn unit on and set to 10 (maximum).
3. Push and hold the SWITCH button for approximately 5
seconds until the CPU starts to flash 1 flash/second. You
are now in TEST #1. Output to 12v relay is disabled. With
kettle upright the DIAGNOSTIC LED should be green, with
kettle tilted it should be red.
4. Push SWITCH button. The CPU starts to flash 2
flash/second. You are now in TEST #2. Check the
DIAGNOSTIC LED for indication of the temperature probe
status.
5. Push SWITCH button. The CPU starts to flash 3
flash/second. You are now in TEST #3. The HEATER
OUTPUT LED should light for 20 seconds and power to
the relay should energize the 12v relay for the heat source.
After 20 seconds test mode is exited and unit reverts to
normal operation.
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SSK Solid State Control
(part number KE00458-1)
D
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SWITCH
- Push for 5 seconds to enter TEST #1
Press again for TEST #2 and again for TEST #3
CPU
-
Rapid flashing during normal operation
TEST #1 = 1 flash/sec Water level test
TEST #2 = 2 flash/sec Thermistor test
TEST #3 = 3 flash/sec Heater Ouput test
TEST #1
GREEN
Probe senses water
RED
No water sensed
TEST #2
GREEN
Thermistor is sensed
ORANGE Thermistor is shorted
RED
Thermistor is open circuit
POTENTIOMETER
LOW WATER
HEATER OUTPUT
TEST #3 GREEN voltage output
to relay for 20 seconds.
Normal operation LED matches
Front heater (greeen) LED
SSK SOLID STATE CONTROL
TEST INSTRUCTIONS
Summary of Contents for Cleveland KGT12TGB
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