9.
D/ LOW WATER LEVEL PROBE:
Probe
bypassed
by running
(A)
an
additional wire
Probe properly
attached
✔
✘
Probe
bypassed by
(B)
grounding the
connecting wire
✘
(A)
Functional Test:
1.
Turn main power on at fused disconnect
switch.
2.
Turn kettle on and set temperature to maximum.
3.
Green light will come on and contactors close.
4.
Tilt kettle over. After approximately a five-
second delay the red light will come on, green
light go off and the contactors will disengage.
5.
Turn kettle upright. Green light will come back
on and contactors reengage.
6.
Turn kettle off
7.
If unit does not function as above, make
required repairs.
8.
Disconnect main power at fused disconnect
switch.
Installation Check:
B/ MECHANICAL CHECKS
1.
Inspect controls, replace damaged seals, switches, LED's etc..
2.
Remove the console cover and check that the seal is not cracked or split.
Replace seal, screws, missing or worn nylon anchor nuts.
Leave cover off
.
3.
Remove the kettle bottom cover and check that the seal is not cracked or split.
Leave cover off
.
4A. For units with tilt handle-
A. Check handle for tightness. If loose apply lock tight and reinstall. Check handle
knob is on end of handle and firmly tightened. If missing replace, if loose apply
lock tight and reinstall.
B. Check that kettle tilts smoothly and there is no excessive wear in the trunnion bearings.
Add grease to nipples as required.
4B. For units with tilt crank-
A. Check that the kettle tilts smoothly. If there is excess play adjust the worm to gear
clearance with Locking Nuts or Adjusting Screw as required.
B. Check that there is no excessive wear in the trunnion bearings.
C. Apply grease to gear teeth and bearings.
SAFETY INSPECTION CHECKLIST
NOTE:
The following instructions are intended for use by qualified service personnel.
The following steps should be completed IN SEQUENCE.
A/ KETTLE PREPARATION
1.
Disconnect main power at fused disconnect switch.
2.
Kettle should be cold. If necessary add water to kettle pot to cool unit.
3.
The pressure gauge should now show a vacuum and have no indication of leakage.
If gauge gauge looks damaged replace gauge.
4.
Gauge must be showing a vacuum prior to proceeding. If not check for leaks, and repair
kettle prior to proceeding. Refer to REFERENCE SECTION (KETTLE VENTING INSTRUCTIONS).
C/ MARINE LOCK TEST
1.
Check that lock mechanism is not bent or damaged.
2.
Check that lock clears stop pin on side box without rubbing when kettle is tilted.
3.
Check side to side play. Lock should remain fully over stop pin when pushed to it's maximum side to side play.
Adjusting
Screw
Worm
Screw and
Tilt
Gear
Cross
Bar
Locking
Nuts
4B.
Illustration inverted for clarity.
4A.
Grease Nipples.
Pressure Gauge in Vacuum.
Summary of Contents for Cleveland KGT12TGB
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