2015-06-10
210
Service Manual
V 0.0.5
210E Series
Page 1: ...2015 06 10 210 Service Manual V 0 0 5 210E Series Service Manual...
Page 2: ...OF DIGITAL PEDAL INPUT AND CYLINDER OUTPUT 28 2 2 1 Solid Presser 29 2 2 2 Left right separated pressers 29 2 3 MAIN CONTROL BOARD CB 30 2 4 DRIVING OF STEP MOTOR BOARD SB 31 2 5 TRANSFER BOARD OF MA...
Page 3: ...EMORY SWITCH DATA LEVEL 2 2 FIG 2 1 ELECTRIC CONTROL SYSTEM 27 FIG 2 2 CIRCUIT DIAGRAMS OF DIGITAL PEDAL INPUT AND CYLINDER OUTPUT 28 FIG 2 3 MAIN CONTROL BOARD CB 30 FIG 2 4 DRIVING BOARD OF STEP MOT...
Page 4: ...6 seconds Page Change button B of Fig 1 1 1 will appear on the screen Press Page Change button and next page will appear The screen displays the memory switch level 2 button C of Fig 1 1 2 Press this...
Page 5: ...D and E of Fig 1 1 3 to select the data to be changed F of Fig 1 1 3 FIG 1 1 3 SCREEN OF MEMORY SWITCH DATA LEVEL 2 3 Change the memory switch data level 2 Memory switch data level 2 contains the ite...
Page 6: ...ewing speed of 3rd stitch with thread clamp 200 2700 100 rpm 2700 5 U005 sewing speed of 4th stitch with thread clamp 200 2700 100 rpm 2700 6 U006 sewing speed of 5th stitch with thread clamp 200 2700...
Page 7: ...4th stitch without thread clamp 200 2700 100 rpm 1500 14 U014 sewing speed of 5th stitch without thread clamp 200 2700 100 rpm 2000 15 U015 thread tension of 1st stitch without thread clamp 0 200 1 0...
Page 8: ...or Sound 20 U033 Set the number of released stitches of thread clamp 1 7 1 stitch 2 21 U034 time delay for thread clamp timing of thread clamp device 10 0 1 4 0 22 U035 thread clamp control 0 normal 0...
Page 9: ...of sewing 2 The presser is raised by pedal after start of sewing 25 U038 presser action after end of sewing 0 presser UP 0 1 No presser UP 26 U039 origin retrieval after end of sewing except sewing cy...
Page 10: ...ser ascends via presser switch 29 U042 needle stop position 0 upper position 0 1 upper dead point 30 U046 thread trimming 0 normal operation 0 1 prohibited 31 U048 Select origin return route by origin...
Page 11: ...ewing shape and size 0 input 0 1 actual size input 35 U068 Set thread tension output time when thread tension is set 0 20 0 no thread tension output 1 sec 0 1 broken thread detection enabled 36 U069 b...
Page 12: ...tandard front position 0 1 rear position 38 U071 Broken thread detection 0 disable 1 1 enable 39 U072 number of invalid stitches at the start of sewing under broken thread detection 0 15 1 stitch 8 40...
Page 13: ...move together 2 Right presser moves first and then left presser moves 3 Left presser moves first and then right presser moves 4 Solid presser travels 5 Left and right pressers travel together to the l...
Page 14: ...gether 2 Right presser moves first and then left presser moves 3 Left presser moves first and then right presser moves 4 Solid presser travels 5 Left and right pressers travel together to the left 6 R...
Page 15: ...ems Setting Range Unit Initial Value 1306 2210 3020 43 U084 Pedal SW1 0 no latch 1 1 latch 44 U085 Pedal SW2 0 no latch 1 1 latch 45 U086 Pedal SW3 0 no latch 1 1 latch 46 U087 Pedal SW4 0 no latch 1...
Page 16: ...ch interval unchanged 2 Increase reduce stitch interval number of stitches unchanged 48 U089 Jog mode 0 prohibited 2 1 parallel move 2 2nd origin specified later 49 U091 Retainer compensation Ball tra...
Page 17: ...tch interval 0 2800 4 0 mm 0 1 2200 4 0 mm 2 1800 4 0 mm 3 1400 4 0 mm 53 U103 intermediate presser control 0 no Lower the presser to a fixed height 1 1 Lower the presser according to sewing data duri...
Page 18: ...ntermediate presser is at the lowest position 2 Sweep below intermediate presser 56 U108 Air presure detection 0 not available 0 1 available 57 U112 Set a lower position for intermediate presser 0 7 0...
Page 19: ...100 10000 10 rpm 9000 2 K028 ascending speed of electromagnetic presser 100 10000 10 rpm 6000 3 K029 driving speed of thread trimming presser UP 100 10000 10 rpm 1000 4 K031 Pause Input 0 disable 1 1...
Page 20: ...e hole guide under jump feed for thread trimming 1 6 4 0 0 2 mm S type 1 6 H type 2 0 8 K047 Thread trimming controller 0 allowed 0 1 prohibited 9 K052 output time of electromagnetic wiper 10 500 10 m...
Page 21: ...it of X direction 819 0 1 mm 66 111 151 13 K057 moving limit of X direction 819 0 1 mm 66 111 151 14 K058 moving limit of Y direction 0 819 1 mm 31 51 101 15 K059 moving limit of Y direction 819 0 1 m...
Page 22: ...output thread trimming tension unchanged 0 1 maximum output 19 K074 electromagnetic pneumatic presser 0 electromagnetic presser 1 1 pneumatic presser 20 K075 Time delay for pneumatic presser descendi...
Page 23: ...ol open or close at the end of sewing Enable only when U037 1 0 full open 0 1 at travel position 2 99 full open 23 K090 Fixed refuge position 0 not in use 0 1 use 24 K092 origin retrieval under normal...
Page 24: ...route 0 standard 0 1 inversion 2 Y axis X axis 3 X axis Y axis 26 K095 timing of thread trimming 2 2 1 0 27 K096 Holding mode when needle bar stops 0 0 disable but enable for backup data 0 1 enable 2...
Page 25: ...main motor 0 standard 0 1 extension unit 32 K106 descending speed of intermediate presser 100 3000 10 pps 3000 33 K107 ascending speed of intermediate presser 100 3000 10 pps 3000 34 K109 detection on...
Page 26: ...1 K118 fixed refuge position Y coordination 800 0 800 0 0 1 mm 0 42 K119 XY feed speed origin start of sewing 100 10000 10 pps 10000 43 K120 XY feed speed origin start of sewing presser close 100 1000...
Page 27: ...axis 100 10000 10 pps 1000 50 K127 XY feed speed direction depending on region 2 near Y axis 100 10000 10 pps 1000 51 K128 XY feed speed direction depending on region 3 near 45 axis 100 10000 10 pps 1...
Page 28: ...for thread tension 0 200 1 40 55 K137 Set a standard value for the height of intermediate presser 0 7 0 1 2 56 K139 The screen of sewing mode 0 ordinary 0 1 simple 57 K140 Set a thread tension 0 9 1 5...
Page 29: ...26 No Items Setting Range Unit Initial value 1306 2210 3020 60 K152 Return to default value 61 K153 Save default value...
Page 30: ...27 2 Wire Diagram 2 1 Electric Control Box FIG 2 1 ELECTRIC CONTROL SYSTEM...
Page 31: ...28 2 2 Circuit diagrams of digital pedal input and cylinder output FIG 2 2 CIRCUIT DIAGRAMS OF DIGITAL PEDAL INPUT AND CYLINDER OUTPUT...
Page 32: ...s cylinder control 1 2 2 2 Left right separated pressers For left right pressers hardware with 2 solenoid valves digital pedal input right presser is digital pedal signal 1 and digital pedal input lef...
Page 33: ...LD2 3 3V indicator LD3 24V indicator CN16 output connector of wiper solenoid valve CN17 output connector of thread tension CN10 output connector of pneumatic foot control CN0 Communication connector...
Page 34: ...se blown indicator LD1 driving power indicator of step motor LD2 15V indicator F5 80V power fuse of step motor for X C axes LD8 F4 fuse blown indicator LD4 5V indicator LD3 3 3V indicator CN21 output...
Page 35: ...N41 connector of X axis step encoder CN43 connector of spindle step encoder CN39 origin connector of Y axis feed CN37 origin connector of thread clamping axis CN38 connector of pause switch CN36 origi...
Page 36: ...3 1 PROCEDUAL TEST SCREEN 3 2 Adjust the sensor block piece of X Y axis origin Use XY motor origin sensor test I06 to adjust the position of sensor block piece of X Y axis origin 1 Display the sensor...
Page 37: ...Press RIGHT button C of Fig 3 2 1 and X axis will move rightward The sensor of X origin will be ON If not so please adjust the position of block piece 4 Test the position of sensor block piece Y axis...
Page 38: ...ia inserted External media is not inserted No external media inserted Reset and then enter again Previous screen E012 Read error Data can t be read via external media Unable to read data Reset and the...
Page 39: ...achine is running Pause button is pressed Reset and then enter again Procedural screen E052 Thread broken Broken thread is detected Broken thread detected Reset and then enter again Procedural screen...
Page 40: ...ead clamping Power OFF E307 External input point of the sewing data doesn t match the setting value of the sewing data in scheduled time External commands from a large amount of data cannot be input i...
Page 41: ...us screen E433 Over the number of stitches Restart after reset Previous screen E437 Unable to select a function Restart after reset Previous screen E438 No execution Restart after reset Previous scree...
Page 42: ...r of Y origin Power OFF E910 Origin retrieval of presser motor error Sensor s signal of origin cannot be input during origin retrieval Origin of thread trimming motor of presser cannot be found Power...
Page 43: ...21 Communication between main control board and step CPU 2 error E922 Communication between main control board and step CPU 3 error E925 Origin retrieval of intermediate presser motor error The origin...
Page 44: ...e presser motor overload error Power OFF E937 Step motor of X axis over current Power OFF E938 Step motor of CF axis over current Power OFF E939 Step motor of Y axis over current Power OFF E940 Step m...
Page 45: ...ils Error messages Solutions Place of recovery E946 Unable to write data into the circuit board of the machine Circuit board of machine head defective Power OFF Electrically Erasable Programmable Read...
Page 46: ...insert thread trimming M507 Move presser Do you want to move the presser M508 Convert to input mode Do you want to convert to input mode and get new data M509 Change the sewing mode Do you want to era...
Page 47: ...t M515 Erase the machine command Do you want to erase the machine command M520 Erase user s pattern Do you want to erase user s pattern M521 Erase pattern button Do you want to erase pattern button M5...
