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Installation- and operating manual Handling device HP140T R09-2011

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WEISS

Safety

2.2 Safety equipment for the machine

2

2.1.2

Requirements to be met by personnel

It is imperative that the following safety instructions be observed during all operations
involving the machine. This ensures avoidance of life-threatening injuries, machine
damage, other material damage and environmental damage.

Personnel must ensure that

•

trainees are initially permitted to only work on the machine under the supervision of an
experienced person.

•

all personnel who maintain the machine read the operating manual and confirm with
their signature that they have understood the operating manual.

•

unauthorised persons are not in the vicinity of the machine when tasks are being per-
formed.

•

supplemental to the operating manual the operating instructions as specified in labour
protection legislation and work equipment use legislation are complied with.

•

the operator or supervisory personnel are informed in the event of malfunction.

•

required personal protective clothing is used.

The following work described in this operating manual should only be realised by quali-
fied personnel:

•

Installation

•

Commissioning

•

Operating

•

Maintenance

2.2

Safety equipment for the machine

There are danger signs attached to the machine. Danger signs provide information about
possible hazards, which could be caused by the machine.

Danger sign

Meaning

Beware of magnetic field

ASR A1.3 Annex 1; DIN 4844-2: 2001-02 and DIN 4844-2/A1:2004-05;
92/58/EEC directive regarding safety signs

Beware of hot surface

ASR A1.3 Annex 1; DIN 4844-2: 2001-02 and DIN 4844-2/A1:2004-05

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Summary of Contents for HP140T

Page 1: ...Installation and operating manual HP140T Mechanical system documentation 980 204018000 EN 09 2011 TD0037A EN00 0000 00 ...

Page 2: ...is document are the copyright of WEISS GmbH This document may not be copied or reproduced in whole or in part without the written permission of WEISS GmbH This document is only intended for the user of the product described and may not be passed on to third parties in particular competitors Revisions Date Revision Chapter Reason 15 08 2008 R08 2008 All Created 15 01 2010 R01 2010 1 2 Directive 200...

Page 3: ...ntermediate storage 27 5 Installation 28 5 1 Safety during installation 28 5 2 Installation prerequisites 28 5 3 Assembling the Pick Place 29 5 4 Assembly suggestions 30 5 5 Weiss Tool Connector 33 5 6 Installing the safety equipment 34 5 7 Instructions on disposal of packaging material 34 6 Commissioning 35 6 1 Safety during commissioning 35 6 2 Initial commissioning 36 6 3 Recommissioning 36 7 O...

Page 4: ...Place 13 Example of a type plate 14 Axle loads 15 Installation positions 15 Dimensions 17 Screw hole pattern 18 Adaption gripper 19 Plug in connections 20 Terminals 20 Connections for automatic lubrication 22 Pneumatic valve 23 Tool connector 24 Protective cover on the horizontal axle 27 Adjustment via long holes 29 Firm pinning 30 Assembly at a groove 31 Gripper front side 32 Gripper left 32 Grip...

Page 5: ...C and all other Directives governing use has been determined and confirmed Observance of the accompanying documentation and adherence to maintenance regulations are also component parts of correct use 1 3 Incorrect use Any use of the machine above or beyond the directions for correct use is regarded as incorrect and prohibited The machine must not be subjected to loads that exceed the maximum limi...

Page 6: ...e directive 2006 42 EC Commissioning is prohibited until it has been established that the machine into which the aforementioned product should be installed satisfies the provisions of the EC Machinery Directive and that a Declaration of Conformity in accordance with EC Machinery Direc tive 2006 42 EC Annex II A has been issued 1 6 System dependant documentation In addition to this manual further d...

Page 7: ...dividual chapters should be observed 1 7 1 Explanation of safety instructions in this manual This manual contains instructions which you should observe for your personal safety and to avoid material damage Safety instructions for your personal safety are highlighted by a sign containing a warning triangle and signal word The associated text describes the hazard involved avoidance options and the c...

Page 8: ...he second level of a list The book symbol before a section of text indicates additional applicable docu ments The information symbol before a section of text marks an additional note or an important tip for use 1 7 3 Figures The figures used are examples There may be differences between the illustrations and the actual delivery 1 7 4 Index of valid pages Pages of this operating manual including th...

Page 9: ...esent required personal protective clothing is provided for and used by operating mainte nance and repair personnel the operating manual and all other applicable documentation is maintained at all times in legible condition and is accessible at the implementation site of the machine Ensure that all personnel who must execute activities tasks on the machine can access the operating manual at all ti...

Page 10: ...e vicinity of the machine when tasks are being per formed supplemental to the operating manual the operating instructions as specified in labour protection legislation and work equipment use legislation are complied with the operator or supervisory personnel are informed in the event of malfunction required personal protective clothing is used The following work described in this operating manual ...

Page 11: ...ng safety equipment Operation without safety equipment is dangerous The realisation of a suitable The operator is responsible for the safety concept The operator must provide for sufficient safety measures such as protective grating light grids emergency stop button covers warning notices etc Operation without safety equipment is prohibited Injuries caused by squeezing impact magnetism Missing dan...

Page 12: ...n fatal injuries Squeezing or pulling in The axles of the machine move very rapidly Reaching into areas where parts are moving may result in the crushing of limbs Hence never reach into the working area of the axles Injuries due to the moving axles are to be avoided by using appropriate safety devices Von den Permanentmagneten auf der horizontalen Laufschiene gehen starke magneti sche Kräfte bis z...

Page 13: ...uided through the rear The operator can add grippers or another device to the horizontal axle Y A magnetic length measuring system is employed The following parameters for the Pick Place are variables design of lubrication connections maximum horizontal and vertical stroke number of integrated pneumatic valves Adaption grippers Measuring system Fig 1 General view of the Pick Place Y Z i i i i i i ...

Page 14: ...ted activation and deactivation It is influenced by external and internal temperature changes as well as by the mechanical stop conditions for the referencing The specified repeat accuracy is attained for a con stant temperature 10 C only and without any external loads 3 3 Technical data 3 3 1 Scope of delivery The scope of delivery of the machine depends on the order involved Please refer to the ...

Page 15: ...table Serial Number Vertical stroke Horizontal stroke Measurement system Year of construction Weight sinus cosinus measurement system with pole pitch of 1 mm Type Encoder Description HP140T BB sin cos 1 Vpp Encoders incremental with interface SIN COS HP140T CB TTL Encoders incremental in customized special design HP140T DB SSI sin cos Encoders absolute with interface SSI and interface SIN COS HP14...

Page 16: ...aximum incline of 25 Fig 4 Installation positions Type Z Axle Y Axle Traverse paths Max 65 100 mm Max 160 270 300 400 mm Acceleration Max 40 m s2 Max 40 m s2 Speed Max 2 0 m s Max 4 0 m s System accuracy 10 m m incremental sin cos 1 Vss 5 m m absolut BISS C SSI optional Repeat accuracy 5 m incremental sin cos 1 Vss 2 m absolut BISS C SSI optional Handling weight Maximum of 3 kg for gripper and wor...

Page 17: ...nt A 1 2 2 4 57 Nominal Current A 1 2 2 4 58 Maximum Current A 3 5 5 8 59 Cross Section Area mm2 0 088 0 196 60 Stator Resistance Ohm 33 13 61 Stator Inductance Henry 0 092 0 094 62 Actuator Mass kg 2 2 5 4 Thermostat PTC Switch 250 Ohm at 20 C 1000 Ohm at120 C Type EHP 1 90 Voltage supply 5 V 5 35 mA Incremental signals sin cos 1 Vss Signal period 1 mm Resolution 0 244 µm bei 4096times Interpolat...

Page 18: ...tter tape measure at 20 C Allowable temperature range Storage 30 C bis 80 C Operation 10 C bis 60 C Protection class IP 67 Data interfaces Data length single turn 19 bits Advanved zeros 0 Subsequent zeros 0 Data length multi turn no data output Encoding binary Fault bits none Standardisation 1024 mm Time Out Mono flop time Siemens SSI 16 µs Bosch Rexroth SSI 8 µs BISS C 1 µs The encoder may be rea...

Page 19: ... description 3 3 Technical data 3 3 3 11 Dimensions Fig 5 Dimensions 1 stroke vertical 100 mm 2 stroke horizontal 160 mm min 15 max 287 min 56 max 122 i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i ...

Page 20: ... pattern 2 stroke horizontal 160 mm 1 Side view base plate 2 Basic housing HP140T a Pin holes 6H7 b Long holes for M8 bolts 3 Hole pattern for customer base plate 120 0 01 Ø 6H7 77 7 25 154 5 10 0 05 75 0 01 10P9 8 5 8 5 22 55 5 3 3 2 1 3 a b a b a i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i ...

Page 21: ...evice HP140T R09 2011 21 52 Product description 3 3 Technical data 3 3 3 12 2Adaption gripper Fig 7 Adaption gripper i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i ...

Page 22: ...ig 8 Plug in connections 3 4 2 Terminals Fig 9 Terminals Wire running possibilities X40 Digital inputs outputs X21 Measurement system horizontal motor X20 Measurement system vertical motor X11 Connection horizontal motor X10 Connection vertical motor A board with terminals for applying digital inputs and outputs can be found inside the housing It is possible to apply 5 inputs and 5 outputs The con...

Page 23: ... Encoder supply 0 V 3 B Channel B COS 4 5V 0 05A Encoder supply 5 V 5 n c 6 SH Shield 7 R Reference inverted 8 n c 9 A Channel A inverted SIN 10 Sense GND Sense 0 V 11 B Channel B inverted COS 12 Sense 5V Sense 5 V 13 n c 14 R Reference pulse 15 n c D sub plug Pin Name Function 15 pin male X11 X21 1 A Channel A SIN 2 GND Encoder supply 0 V 3 B Channel B COS 4 5V 0 05A Encoder supply 5 V 5 DATA Dat...

Page 24: ... for the automatic lubrication are described in the respective docu mentation Fig 10 Connections for automatic lubrication D sub plug Pin Name Function 15 pin male X40 1 24 V 24 V supply 2 GND GND supply 3 E1 Sensor 1 4 E3 Sensor 3 5 E5 6 A2 Valve 2 7 A4 8 9 24 V 24 V supply 10 GND GND supply 11 E2 Sensor 2 12 E4 Sensor 4 13 A1 Valve 1 14 A3 15 A5 15 1 8 9 1 i i i i i i i i i i i i i i i i i i i i...

Page 25: ...readed fitting 2 The pneumatic tubes 3 for the gripper are passed through the top of the housing Fig 11 Pneumatic valve Pneumatic valve Manufacturer SMC Type SYJ3143 5LOU Q Function 5 2 monostable Operating pressure 0 15 0 7 MPa Flow rate 98 l min Pneumatic connections Supply connection D 6 mm Hose line FESTO PUN 4 x 0 75 DUO BS Hose length Approx 1 3 m Electrical connections Voltage 24 VDC Valve ...

Page 26: ...a a 3 pin M8 plug 1 e g RSMCK3 type The electrical signals are applied as follows M8 Bush 1 E1 Input 1 M8 Bush 2 E2 Input 2 M8 Bush 3 E3 Input 3 M8 Bush 4 E4 Input 4 Fig 12 Tool connector 19 19 0 1 0 1 0 05 0 05 26 26 0 1 0 1 0 02 0 02 13 13 0 1 0 1 0 02 0 02 34 3 34 3 R R12 5 12 5 25 25 6 3 6 3 81 9 81 9 13 13 50 50 120 120 Ø Ø 4 4 H7 H7 M M 4 4 15 15 0 05 0 05 20 20 0 02 0 02 38 38 0 1 0 1 38 38...

Page 27: ...eceipt The contents of the delivery should be checked for damage if damage to the packaging is detected which could indicate damage to the contents Details of the scope of delivery are provi ded in Chapter 3 3 1 Damage detected should be immediately reported to and confirmed by the transportation company 4 2 Intermediate storage The storage conditions detailed in the table should be observed if in...

Page 28: ...and measurement specification in the drawing documents Particularly ensure that The supporting floor is level and rigid The dimensions of the supporting structure at the installation location must be suf ficient to withstand the dynamic forces that occur Forces of up to 350 N can occur Injuries caused by incorrect installation The dimensions of the supporting ground and fastening equipment must su...

Page 29: ...e required for installation of the machine One set of spanners One torque wrench One set of screwdrivers Screw securing agent e g Loctite 243 Quality 8 8 screws 5 3 2 Installation preparation The horizontal axle is not fixed and can move Therefore the machi ne could tilt over and be damaged when placed at the installation locations due to loss of balance The machine must be held or secured against...

Page 30: ...ed at appropriate positions The side cover plate needs to be removed from the housing before the bores are made 5 4 Assembly suggestions 5 4 1 Option 1 Adjustment via long holes 1 Bring the Pick Place to its assembly position 2 Screw in the two fastening bolts 1 but do not tighten them yet 3 Align the Pick Place For this purpose a stop rail 2 with adjusting bolts 3 may be used at the site 4 Tighte...

Page 31: ...ion 5 4 Assembly suggestions 5 5 4 2 Option 2 firm pinning 1 Bring the Pick Place to its assembly position 2 Screw in the two fastening bolts 1 but do not tighten them yet 3 Drive a dowel pin into each of the three pin holes 2 4 Tighten fastening bolts 1 Fig 15 Firm pinning 1 2 1 1 1 2 2 ...

Page 32: ... 5 5 4 3 Option 3 Movable via groove 1 Bring the Pick Place to its assembly position 2 Screw in the two fastening bolts 1 but do not tighten them yet 3 Drive a dowel pin into each of the two front pin holes 2 4 Align the Pick Place in the groove 3 5 Tighten fastening bolts 1 Fig 16 Assembly at a groove 1 1 1 1 2 2 3 ...

Page 33: ...rating manual Handling device HP140T R09 2011 33 52 Installation 5 5 Weiss Tool Connector 5 5 5 Weiss Tool Connector 5 5 1 Adaption gripper on front side Fig 17 Gripper front side 5 5 2 Adaption gripper left Fig 18 Gripper left ...

Page 34: ...ht 5 6 Installing the safety equipment Fitting of safety equipment and emergency stop buttons is the responsibility of the opera tor The machine may not be operated without safety equipment suitable for the intended purpose 5 7 Instructions on disposal of packaging material Packaging materials should be reused or disposed of correctly in compliance with natio nal regulations ...

Page 35: ...nt must be recorded in a log The required safety equipment and emergency stop circuits are available and functioning correctly Prior to commissioning the machine check whether the drive is undamaged and not blocked all connections have been correctly established all safety covers are correctly installed no other hazard sources are present no foreign materials tools or other objects are lying in th...

Page 36: ...rom an operationally unsafe machine An operationally unsafe machine can cause injuries and material damage Recommis sioning should only be realised after it has been ascertained that the machine is in a functionally reliable condition and no risk emanate from it during operation A visual inspection of the machine should be conducted prior to re commissioning The following should be checked and ens...

Page 37: ...achines or equipment or for connection to these Safe operation and control are the responsibility of the operator 7 3 Operating personnel workstations The operating personnel workstations are determined by the operator of the plant or pro duct in which the machine is integrated Risk of injury due to incorrect alteration of operating parameters Operating parameters should only be changed by authori...

Page 38: ...that has occurred Time and attendant circumstances of the malfunction that has occurred Assumed cause You can contact our Customer Service from Monday to Friday between 08 00 and 17 00 at the Service number 49 0 6281 5208 0 or at service weiss gmbh de An answering machine will provide you with information outside of the abovementioned hours Injury of non authorised personnel Malfunctions should on...

Page 39: ...e been autho rised to perform these tasks The operating instructions laid down by the operator must be rigidly adhered to Injuries resulting from maintenance work which has not been announced The working area should be secured over a wide area prior to realising maintenance work and marked with warning signs Operating personnel must be informed that maintenance work is being carried out Injuries c...

Page 40: ...main present in the working area of the machine 9 3 Inspections 9 3 1 Conducting a six monthly visual inspection 1 Move the horizontal and vertical axles by hand one after the other and each one over a complete stroke and check for ease of motion of the axles running noise noise at the spring of the vertical axle In case of noise development the spring can be lubricated by applying an adhesive spr...

Page 41: ...cribed in the documentation WAS handling Windows programme of reading out and resetting the value via different interfaces 1 Place the grease gun on the conical lubricating nipple of vertical axle 1 or horizontal axle 2 and press in the required amount of grease Move the respective axle about 40 mm by hand during lubrication The pump stroke for the hand held grease gun from Weiss is approx 0 8 cm3...

Page 42: ...ut of the bea rings completely Do not mix greases 9 4 1 2 Amount of grease 1 0 cm3 for the vertical axle 0 6 cm3 for the horizontal axle 9 5 Repair The operator should not perform any maintenance or repair work on the machine Should maintenance or repair work become necessary the customer service of WEISS GmbH is to be contacted Type of thickener Al Complex Operating temperatur for long term lubri...

Page 43: ...suitable tools are used and that dismantled machine components are stable Note that emerging lubricant solvent preserving agents etc can cause cauterizing and burns if they come into direct contact with skin Strong magnetic fields Strong magnetic fields are emitted from the permanent magnets The magnetic pull increases very strongly at close range 150 mm Magnetisable materials but also hand ling d...

Page 44: ...nmental damage and will be prose cuted Dispose of modules in compliance with valid local regulations Ensure that auxiliary operational media are disposed of in compliance with environmental protection regula tions Local regulations governing the correct recycling and disposal of waste should be observed The machine consists of steel and aluminium housing axles copper motor electric wires plastic e...

Page 45: ...the spare part obtained from the spare parts list Number of spare parts required Please send your spare parts order to WEISS GmbH Siemensstraße 17 D 74722 Buchen Odw Tel 49 0 6281 5208 0 Fax 49 0 6281 5208 99 eMail service weiss gmbh de Internet http www weiss gmbh de All our representative addresses can be obtained on our website 11 2 Spare parts list A spare parts list is included in the supplie...

Page 46: ...n 9 Emergency stop circuit 11 Emission sound pressure A weighted 14 G Gases or radiation 5 H Hand held grease gun 6 Hole patterns 20 L Lubricating nipple 6 Lubrication pump automatic 6 M Machine noncomplete 5 Magnetic fields 11 43 Measurement system 15 O Operating instructions 10 Operator s obligation 9 P Pacemakers 11 Personnel authorised 9 Positional accuracy 14 Protective clothing 28 Protective...

Page 47: ...WEISS Installation and operating manual Handling device HP140T R09 2011 47 52 Appendix 12 1 Index 12 T Tool connector 26 V VDE regulations 9 Visual inspection 36 1 2 ...

Page 48: ...Installation and operating manual Handling device HP140T R09 2011 48 52 WEISS Appendix 12 2 Personal notes 12 12 2 Personal notes 1 2 ...

Page 49: ...WEISS Installation and operating manual Handling device HP140T R09 2011 49 52 Appendix 12 2 Personal notes 12 1 2 ...

Page 50: ...Installation and operating manual Handling device HP140T R09 2011 50 52 WEISS Appendix 12 2 Personal notes 12 1 2 ...

Page 51: ...WEISS Installation and operating manual Handling device HP140T R09 2011 51 52 Appendix 12 2 Personal notes 12 1 2 ...

Page 52: ...WEISS GmbH Siemensstraße 17 D 74722 Buchen Telefon 49 0 6281 5208 0 Fax 49 0 6281 520899 info weiss gmbh de www weiss gmbh de WEISS ...

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