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Weiler E2850, Operator And Maintenance Manual, Page: 20 / 268

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1

WEILER E2850 REMIXING TRANSFER VEHICLE

2-2

Machine Controls

2

Machine Terminology

M

ACHINE

 T

ERMINOLOGY

 

(1)

Battery Box

(2)

Discharge Conveyor

(3)

Dump Hopper

(4)

Dump Hopper Control Station (each side)

(5)

Dump Hopper Lights

(6)

Elevator

(7)

Engine and Pump Compartment

(8)

Front Fume Extractor

(9)

Headlamps

(10)

Operator Station

(11)

Rear Fume Extractor

(12)

Storage Hopper

(13)

Truck Hitch

(14)

Truck Signal Lights (Optional)

(15)

Work Lights (each side)

Front

Rear

Right

Left

2

3

12

13

7

8

5

6

1

15

9

11

14

4

10

Summary of Contents for E2850

Page 1: ...WEILER E2850 REMIXING TRANSFER VEHICLE E2850 Remixing Transfer Vehicle Operator s and Maintenance Manual July 2018 S N 1001 UP Part No 18183...

Page 2: ...duct normal maintenance and operating service to include but not limited to providing lubricants coolant fuel inspections and regular tune ups D Unauthorized alterations modifications and or replaceme...

Page 3: ...ame_________________________________________________________________________________ Address_____________________________________________________________________________________ City__________________...

Page 4: ...m and engine stop operations ____ Check for fluid leaks If leak is found correct leak and check component fluid level Engine Drivetrain ____ Check fuel level ____ Check oil level ____ Check coolant le...

Page 5: ...ng Machine 3 13 Driving Machine 3 30 Paving 3 32 Machine Cleanup 3 45 TRANSPORTING Preparing for Transport 4 1 Lifting Machine 4 2 Roading Machine 4 2 Towing Retrieving Machine 4 3 Trailering Machine...

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Page 7: ...n this manual must be carried out at the recommended intervals The instructions illustrations and specifications in this manual are based on the latest information available at time of publication Thi...

Page 8: ...vehicles to a paving machine The machine receives paving material in the forward dump hopper or picks windrowed material up off of the roadway delivers the material to the center hopper for remixing a...

Page 9: ...re machine or property damage may occur DANGER indicates a hazardous situation that if not avoided will result in death or serious injury WARNING indicates a hazardous situation that if not avoided co...

Page 10: ...e long hair Avoid wearing jewelry such as rings wristwatches necklaces or piercings Refer to Personal Protective Equipment in the Operator s and Maintenance sections of this manual for additional requ...

Page 11: ...feet and clothing away from power driven parts Keep all shields and guards in place and properly secured CAUTION Hot asphalt can cause injury from burns Wear safety glasses gloves and protective cloth...

Page 12: ...apply park brake before starting machine and shutting machine down Never place body between machine and truck or machine and paver Provide appropriate lighting and marking on the machine to meet jobsi...

Page 13: ...near the operating station for easy access to the operator and near the platform ladder for access to personnel on the ground SAFETY SIGNS Safety Signs Inspect Safety signs located on machine contain...

Page 14: ...PUGTV 18398 Moving conveyor slats Keep hands out WARNING 18398 Moving conveyor slats Keep hands out WARNING To lock platform lift handle rotate pin off of catch and release Center platform until platf...

Page 15: ...nd fumes can explode and burn Turn engine off before refueling No flame No smoking WARNING Rotating augers can crush or cut of hands Auger behind cleanout door Stay away from rotating augers Turn engi...

Page 16: ...GER Entanglement in rotating augers can crush or cut off hands and feet Stay away from rotating augers Turn engine off and remove ignition key when servicing or cleaning augers WARNING Battery fumes a...

Page 17: ...energized power line Electric utility provider must de energize power lines before approaching WARNING Slipping and falling off storage hopper platform may result in death or serious injury Raise guar...

Page 18: ...This page intentionally left blank...

Page 19: ...able operator platform allows for left or right side operation All operational functions can be controlled from the operator platform Control panels on both sides and at rear of the machine provide gr...

Page 20: ...Dump Hopper 4 Dump Hopper Control Station each side 5 Dump Hopper Lights 6 Elevator 7 Engine and Pump Compartment 8 Front Fume Extractor 9 Headlamps 10 Operator Station 11 Rear Fume Extractor 12 Stor...

Page 21: ...operation from right or left side A lockable vandal cover A is provided to deter vandalism Store vandal cover on the railing and latch with pin B during operation 1 Steering Wheel Release Lever Press...

Page 22: ...ull up to position operator station for either right or left side operation 3 Platform Shift Lock Pull up to release operator platform lock Push down to lock operator platform in desired position CAUT...

Page 23: ...r Baffle Switch 4 Rear Hopper Baffle Switch Push left to shift platform left Push right to shift platform right Push up to turn fans on in manual mode always on Center to turn fans off Push down to tu...

Page 24: ...h Optional Lights will strobe for 30 seconds Switch can be bumped down to stop lights from strobing 10 Truck Signal Light Move Hold Switch Optional Push and hold up to center wheels for straight track...

Page 25: ...ork Low speed 4 Propel 3 Speed Control Switch 5 Park Brake Switch Push and hold up to engage Transport Push up to place propel motors in high speed low torque mode Work High Center to place propel mot...

Page 26: ...stem Optional page 3 38 for additional information 8 Distance From Paver Control Indicator Illuminates when distance from paver control system is engaged 9 Ignition Switch NOTICE Do not hold in start...

Page 27: ...onal 4 Float Indicator Lamp Illuminates when Windrow Float is on 5 Hopper Baffle Switch Push lever away from operator to move forward Center lever to place ground drive in neutral Pull lever toward op...

Page 28: ...ton Press to sound horn 10 Hopper Dump Switch 11 Hopper Vibrator Switch Push up to raise elevator Push down to lower elevator Push up to release truck wheels Push down to capture truck wheels Press in...

Page 29: ...evator on Push down to turn elevator off Turn CW to increase elevator forward speed Turn CCW to decrease elevator forward speed Push up to swing conveyor left Push down to swing conveyor right Push up...

Page 30: ...opper Lights Activates forward facing lights to illuminate dump hopper 5 Work Lights Activates work lights located near rear of frame and optional conveyor lights pointing into paver hopper Push up to...

Page 31: ...are equipped with a light for low light use and a lockable hinged vandal cover B to deter vandalism 1 Truck Hitch Switch Optional 2 Manual Elevator Switch 3 Hopper Cleanout Door Switch NOTICE Do not l...

Page 32: ...opper Vibrator Switch 10 Push Roller Extension Switch Press in to stop engine quickly Pull out to enable engine startup Push up to open hopper baffle Push down to close hopper baffle Push up to raise...

Page 33: ...al Light Up Down Switch Optional 12 Truck Signal Light Move Hold Switch Optional Push up to strobe lights in an upward motion Push down to strobe lights in a downward motion Push up to flash lights si...

Page 34: ...or Swing Direction Switch 2 Conveyor Raise Lower Switch 3 Manual Conveyor Switch WARNING Death or serious injury may result if machine moves while operating the controls Ensure machine ground drive is...

Page 35: ...f windrow attachment on left and right sides of machine Windrow control stations are equipped with lockable vandal covers and panel lights for low light operation 1 Windrow Float Switch NOTICE Float c...

Page 36: ...l Stations page 2 13 for descriptions of the remaining controls on windrow control station Windrow Frame Pivot 1 Windrow Elevator Pivot Locks Rotate pivot lock handles perpendicular to pins as shown t...

Page 37: ...after closing to prevent doors from drifting open during operation 1 Hopper Cleanout Doors Control Right Side 2 Front and Bottom Discharge Conveyor Cleanout Doors Control Push lever to close doors B P...

Page 38: ...tch doors after closing to prevent door from drifting open during operation 4 Hopper Cleanout Doors Control Left Side NOTICE Open both door latches A before opening door Latch doors after closing to p...

Page 39: ...rd engine to engage hydraulic pumps Pull away from engine to disengage hydraulic pumps Turn CW to turn on electrical system Turn CCW to turn off electrical system WARNING Engaging clutch with engine r...

Page 40: ...adjust motor speed for generator output frequency of 60 Hz 4 Generator On Off Button Turn generator on or off by pressing switch 4 Engine idle speed ramps up to 1400 rpm from low idle when generator i...

Page 41: ...y down tank 1 Spray Wand 2 Hand Held Spray Down Pump Switch NOTICE Turn off pump when finished cleaning 3 Hand Held Spray Down Hose Connection Ports Quick Disconnect Connection ports for portable spra...

Page 42: ...or the 60 gallon spray down tank 1 Spray Nozzle Locations Spray down system includes multiple spray nozzles to spray chains sprockets augers and floor plates of elevator and conveyors 2 Conveyor Spray...

Page 43: ...continuous operator adjustment or monitoring The system uses the 60 gallon spray down tank Refer to Tire Spray Down Control Screen Optional page 2 34 for further information 1 Spray Nozzle Locations...

Page 44: ...cated on each side of operator platform 1 Storage Hopper Level Sensor Detects level of asphalt in storage hopper May be equipped with optional vandal cover A 2 Storage Hopper LED Light Bars Storage ho...

Page 45: ...e Controls 2 Machine Controls 3 Electronic Display Screen The electronic display main screen shows the level of material from 0 to 100 when hopper level parameter is selected for display RPM HRS LEVEL...

Page 46: ...r is mounted above the steering wheel Switch screen views by pushing button A 2 Camera Monitor Lock Box Lockable box for storage 3 Front View Camera Front view camera has an adjustable lens that can b...

Page 47: ...uck driver to raise lower move or hold the truck bed position for delivery of asphalt to the dump hopper Top and bottom white lights A are constantly on and act as running lights Remaining 5 LED indic...

Page 48: ...stance From Paver Control Sensor Mounted on the discharge conveyor 2 Distance From Paver Control Target Mounted on the paver 3 Electronic Display Screen 4 Distance From Paver Control Engage Disengage...

Page 49: ...ation TURNS GENERATOR ON OFF START UP SCREEN MAIN SCREEN GAUGES SCREEN MENU SCREEN TURNS GENERATOR ON OFF TIRE WASH DOWN CONTROL SCREEN CONVEYOR WASH DOWN CONTROL SCREEN DISTANCE CONTROL SCREENS TURNS...

Page 50: ...ptional 4 Fuel Level 5 Press to display gauge screen 6 Press to turn generator on off optional 7 Press to enter spray down screens 8 Press to enter menu mode Electronic Display Parameters The followin...

Page 51: ...ce From Paver Control Screen Optional Distance From Paver Control Screen replaces the Gauge Screen on machines equipped with this option 1 ESC Button Press to exit to previous screen 2 GEN ON OFF Butt...

Page 52: ...utomatic mode display shows the number of rotations spray is on A Time until the next tire spray down cycle is displayed B If machine slows to less than 40 FPM tire spray down system will pulse on off...

Page 53: ...stics 2 Screen 1 Press to exit to previous screen WASH DOWN CONTROL WARNING CONVEYOR WASH WILL TURN ON ALL FEEDER CHAINS WHEN ACTIVATED CONVEYOR WASH MANUAL ACTIVE ESC SEC REMAINING CYCLE START MODE C...

Page 54: ...TORAGE SWITCH 0 ON OFF DISCHARGE SWITCH 0 ON OFF WARM UP 0 1 COMPLETE ELEVATOR LOAD SHUTDOWN 0 ON OFF DISCHARGE LOAD SHUTDOWN 0 ON OFF SIGNAL 0 STORAGE DISCHARGE KNOB VOLTAGE 0 mV SIGNAL 0 ELEVATOR OU...

Page 55: ...ayed errors scroll on the display The upper section of screen displays machine error messages and lower section displays engine ECM errors 1 ESC Button Press to exit to previous screen 2 Up and Down A...

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Page 57: ...ection devices provide different levels of sound protection It is important to select a device that is adequate and appropriate for your specific work environment Actual sound levels may vary widely d...

Page 58: ...l LWA 117 dB A The stated sound levels are representative for a given operating condition Operating conditions may vary at each jobsite The actual sound levels for your application and operating condi...

Page 59: ...ds or appropriate respiratory protection when exposed to silica dust conditions WARNING Engine exhaust can asphyxiate If inhaled directly or continuously the combustion fumes produced by the engine ca...

Page 60: ...hine operator MOUNTING AND DISMOUNTING WARNING Falling or jumping from ladder steps or platform can result in serious injury Keep ladder steps and platform areas clear of objects and debris which may...

Page 61: ...ust seat for best access to controls Ensure mirrors are in good condition are clean and are adjusted for best visibility Verify all control and safety devices function properly Inspect machine and ens...

Page 62: ...can asphyxiate Do not operate this machine in an area with flammable vapors or dust Operate only outdoors or provide adequate ventilation if indoor operation is essential WARNING Runover possible To a...

Page 63: ...Turn Ignition Switch 3 to start engine until engine begins to idle then release switch NOTICE Do not crank engine for more than 30 seconds Allow starter to cool for two minutes before cranking again...

Page 64: ...ged battery positive terminal 1 Red to jump booster positive terminal 2 Black to jump booster negative terminal 3 Black to engine block with discharged battery 4 Make connection away from battery fuel...

Page 65: ...ion or fire in a flammable or explosive atmosphere Carbon monoxide fumes from the engine can asphyxiate Do not operate this machine in an area with flammable vapors or dust Operate only outdoors or pr...

Page 66: ...up reduce engine speed to low idle and turn engine off 11 Engage clutch lever and restart engine 12 If engine fails to start with pumps engaged turn engine off disengage clutch start engine and set en...

Page 67: ...ting down Avoiding hot engine shutdowns will help maximize turbocharger life 1 Turn Park Brake 1 on 2 Turn elevator conveyor drive and generator off 3 Lower elevator to place dump hopper firmly on gro...

Page 68: ...r control panels and lock with padlocks Lock engine and pump enclosures A variation of the above procedure may be used if instructed within this manual or if an emergency requires it WARNING Unsecured...

Page 69: ...windrow control station vandal cover 1 2 Unlock and lower conveyor service control station vandal cover 2 3 Store and secure main operator station vandal cover 3 on platform railing WARNING Unsecured...

Page 70: ...atch before shifting platform Shift platform to desired position using Platform Shift Switch 5 Place beacon 5 in working position 6 Raise and secure rear fume extraction stack 6 7 Lower rear fume extr...

Page 71: ...ng Control Station Pivot Lock Lever 10 up Release lever to lock control station in desired position 10 Place mirrors 11 in working position Adjust mirrors for visibility to far side of machine and to...

Page 72: ...rating Instructions 3 Preparing Machine 12 Place camera monitor 13 and lenses 14 in working position Adjust camera lenses as needed To adjust lens use 2mm hex wrench to loosen fastener 15 Rotate lens...

Page 73: ...eel at lift hook 1 using a suitable lifting device Remove caster wheel mount fasteners 2 4 Raise or lower dump hopper until front of hopper is within specification 5 Align holes in caster wheel adjust...

Page 74: ...ut door cylinders NOTICE Secure hoses to prevent damage WARNING Falling load can crush Never work under lifted load unless load is securely supported to prevent falling WARNING Pressurized fluid can p...

Page 75: ...11 Place blocking under dump hopper inner skid shoes 9 Lower dump hopper onto blocking 12 Turn engine off and remove ignition key 13 Identify and tag five valve function hydraulic hoses 10 and one ret...

Page 76: ...r vibrator return hose 12 at side of hopper 18 Remove nine fasteners 13 per side to separate dump hopper bottom assembly 14 from hopper side plates 15 Remove fastener 16 on each side last Do not reach...

Page 77: ...ps 1 or securely support elevator with suitable blocking 3 Using a suitable lifting device position scraper mount assembly 2 with grader edges attached under dump hopper Attach scraper mount assembly...

Page 78: ...as a windrow attachment Cover plate is only installed when assembled as a dump hopper attachment 6 Install compression spring 7 in retainer cups 8 7 If equipped install optional windrow shaper 9 8 Sli...

Page 79: ...d can penetrate body tissue and result in death or serious injury Leaks can be invisible Keep away from any suspected leak Relieve pressure in the hydraulic system before searching for leaks disconnec...

Page 80: ...oth elevator lift cylinder stops 4 or securely support elevator with suitable blocking 5 Turn engine off and remove ignition key 6 Remove windrow end gates 5 7 Position a suitable lifting device under...

Page 81: ...ing with sufficient height for access under side plates to install fasteners Position bottom assembly under raised elevator Leave dump hopper cleanout door open 2 Place additional blocking under rear...

Page 82: ...5 mm gap exists between the plates so welds do not prevent the side plates from making firm contact 7 Turn engine off and remove ignition key 8 Install fastener 4 on each side first Do not reach unde...

Page 83: ...es assemblies 10 to hopper dump cylinders 11 14 Connect vibrator hose 12 15 Install hose shield over hoses on right side of dump hopper 16 Connect cleanout door cylinder rod ends 13 17 Install dump ho...

Page 84: ...from lift points 5 on hopper insert to lifting point on conveyor lift tubes 6 5 Clear area of all personnel while raising conveyor Raise hopper insert with the conveyor high enough that bottom edge of...

Page 85: ...ing adjustment bracket 3 3 Verify Distance From Paver Control Sensor 4 is free of debris 4 Position transfer vehicle at desired paving position directly in front of paver 5 With discharge conveyor set...

Page 86: ...ischarge conveyor as low as possible 4 Increase engine speed to full throttle 2 5 Turn Park Brake 3 off WARNING Runover possible Contact with moving parts can cut or crush Make sure no one is working...

Page 87: ...Propel Speed Dial 5 Turn CW to increase speed 7 When driving machine Propel 3 Speed Control Switch 1 can be up shifted as desired Stop machine before downshifting from Transport speed to Work High spe...

Page 88: ...ntact asphalt Verify all cleanout doors are closed and latched 3 Position storage hopper indicator lights 1 in working position if equipped 4 Position machine with the paver as required and engage par...

Page 89: ...n fume extraction fans 5 on 8 Select Work Low or Work High ground speed 6 9 Increase engine speed 7 to full throttle 10 Turn on storage hopper and discharge conveyors 8 Adjust speed with Hopper Convey...

Page 90: ...TICE While unloading the first few trucks meter material very slowly using the hopper baffle and slow elevator chain speed This allows steel machine parts to be lubricated and warmed up to move materi...

Page 91: ...er NOTICE Empty dump hopper after each load to help keep material from cooling and building up in the hopper 21 Lower dump hopper and turn off vibrator 22 After machine is warmed up adjust elevator an...

Page 92: ...elevator is in raised position adjust float pressure 4 until elevator drifts down If elevator drops rapidly increase float pressure If elevator raises decrease float pressure NOTICE Too little pressu...

Page 93: ...ine parts to be lubricated and warmed up to move material more easily through the machine Material unloaded too quickly may stall the elevator and conveyors If a stall occurs refer to Cleaning or Remo...

Page 94: ...in front of paver Refer to Distance From Paver Control Setup Optional page 3 29 2 Monitor electronic display Gauges Screen and verify Actual Distance 3 is within desired range 3 Verify Park Brake Swit...

Page 95: ...The following prompt will appear on electronic display 6 Move Propel Lever forward 7 7 Move Propel Speed Dial Knob 8 to center position The following prompt will appear on electronic display 6 MOVE P...

Page 96: ...Control Target If sensor loses contact with the target desired Set Distance between the transfer vehicle and paver will not be maintained 10 To disengage Distance From Paver Control System press and...

Page 97: ...h the system still active the following message will appear on the screen 13 To maintain engagement of the Distance From Paver Control System while system is in a Time Out state hold Distance From Pav...

Page 98: ...opel Speed Dial CW To decrease Set Distance move Propel Lever rearward or adjust Propel Speed Dial CCW Adjustments to the Set Distance parameter can be viewed on the Gauges Screen 16 To engage Distanc...

Page 99: ...off When selected number of off rotations is met the system turns on automatically and repeats the cycle The remaining time until the next tire spray cycle is displayed B To select number of rotations...

Page 100: ...ck driver to move the truck bed position 1 Activate white LED running lights using Dash Lights Switch 1 2 Push Truck Signal Light Up Down Switch 2 to Truck Up position to signal truck driver to give m...

Page 101: ...asphalt and components are hot NOTICE If a high pressure washer or air nozzle is used do not point directly at machine controls and electrical electronic devices Machine damage may occur The spray do...

Page 102: ...on spray down tank or the 60 gallon spray down tank option Conveyor Spray Down Control Screen 1 ESC Button Press to exit to previous screen 2 CYCLE START Button Press to run conveyor spray down cycle...

Page 103: ...in reverse if hopper is nearly full Auger and hopper damage may occur if material is forced against hopper walls by augers Alternate elevator between reverse and forward to free stalled elevator 3 If...

Page 104: ...engine off and remove material from cleanout door and inside of hopper Clean sealing edges of door and openings thoroughly to enable door to fully close 8 Close door WARNING Falling load can crush Ne...

Page 105: ...e ground NOTICE Do not run dump hopper augers and elevator continuously in reverse if hopper is nearly full Auger and hopper damage may occur if material is forced against hopper wall Momentarily alte...

Page 106: ...cylinder rods 7 Unlatch both elevator lift cylinder stops 6 and lower stops onto cylinder tubes The cleanout door will open as the elevator is raised If door does not release as the elevator begins to...

Page 107: ...nout door opening 11 Turn engine off and remove ignition key Clean material off of door Clean sealing edges of door and opening thoroughly to enable door to fully close 12 To close and latch cleanout...

Page 108: ...eyor in reverse with material in the storage hopper unless both hopper cleanout doors are fully open Auger and or hopper damage will occur if cleanout door switches are bypassed and material is forced...

Page 109: ...off of cleanout doors and from inside the hopper Clean the sealing edges of the doors and openings thoroughly to enable doors to fully close 7 Close and latch doors NOTICE To prevent cleanout doors fr...

Page 110: ...nd forward to free stalled conveyor If stalled conveyor cannot be started or the plug will not move the storage conveyor cleanout door 1 must be opened To open storage conveyor cleanout door 1 Release...

Page 111: ...conveyor cannot be started by alternating conveyor between reverse and forward use the following steps to remove material to free the conveyor 1 Use Manual Conveyor Switch 1 to reverse discharge conv...

Page 112: ...from doors Clean sealing edges of the doors and opening thoroughly to enable doors to fully close 6 Close and latch cleanout doors WARNING Falling door can crush Door can open unexpectedly when stuck...

Page 113: ...f roading machine be alert for overhead obstacles It may be necessary to lower fume extraction stacks engine compartment railings and beacon Place the following items in transport position if towing r...

Page 114: ...Remove paving tools from machine LIFTING MACHINE No provisions are made for lifting machine If transport requires the machine to be lifted load machine into a container or platform appropriate for li...

Page 115: ...in cable or strap must have a minimum working load of 150 of towing machine weight Never try to jerk the disabled machine in order to get the machine to move Sudden overload may cause tow device failu...

Page 116: ...result from rotating without charge flow for lubrication Bypass valves are intended for moving a machine or vehicle for very short distances at very slow speeds They are not tow valves 7 After tow veh...

Page 117: ...hine out of traffic and to where repairs can be performed safely 1 Open Limp Mode Switch cover 2 With engine on release Park Brake 3 Place engine speed in low RPM 4 Place Propel 3 Speed Control in wor...

Page 118: ...e Located on front of mainframe above front axle 1 Elevator Raise Lower Spool 2 Main System Relief Valve Adjusts main system pressure Relieves system pressure in the event of pressure compensator fail...

Page 119: ...ressure Test Port Pressure should measure 2800 psi 2 Generator Run Spool 3 Rear Steer Spool Optional 4 Conveyor Raise Lower Spool 5 Conveyor Lift Pressure Relief Adjusts the lift pressure of the conve...

Page 120: ...chine Starting Procedure page 3 6 before attempting to start or operate the machine The most common method of shipping the transfer vehicle is by removable goose neck RGN trailer Side extensions may b...

Page 121: ...ler assembly 6 Install tie downs at locations shown and chock wheels Tie down lugs are provided at front 2 rear 3 and on storage hopper frame 4 Tie down elevator dump hopper to prevent motion during t...

Page 122: ...1 Place trailer on a level surface away from overhead obstacles Chock wheels or set park brake on tow vehicle 2 Place and secure appropriate ramps as needed 3 Install mirrors Adjust seat and mirrors...

Page 123: ...formed WARNING Follow Shutdown Procedure before inspecting fueling cleaning transporting lubricating repairing or servicing machine WARNING Pressurized fluid can penetrate body tissue and result in de...

Page 124: ...er work under lifted load unless load is securely supported to prevent falling WARNING Engine exhaust can asphyxiate If inhaled directly or continuously the combustion fumes produced by the engine can...

Page 125: ...erformance of maintenance including all adjustments the use of proper lubricants fluids filters and the replacement of components due to normal wear and aging Failure to adhere to proper maintenance i...

Page 126: ...the machine or the engine temporarily remove the electronic component to prevent heat related damage Electronic modules and controllers can be damaged by stray voltages and currents generated during...

Page 127: ...ce ENGINE MAINTENANCE Refer to Engine Operation and Maintenance Manual supplied with machine for engine maintenance information 1 Primary Fuel Filter 2 Water Separator 3 Fuel Pump Priming Switch 4 Sec...

Page 128: ...1 WEILER E2850 REMIXING TRANSFER VEHICLE 5 6 Maintenance 5 Engine Maintenance 7 Engine Oil Fill Cap 7...

Page 129: ...eck 5 35 Neutral Start Interlocks Test 5 47 Overall Machine Check 5 48 Safety Signs Check Clean 5 52 Tires Inspect Check Pressure 5 58 Toggle Switches Check 5 58 EVERY 150 HOURS OR MONTHLY Discharge C...

Page 130: ...tor will not function properly if Element is damaged or not seated properly in housing Air cleaner element body is damaged If so unfiltered air may enter engine Air transfer duct between air cleaner a...

Page 131: ...EHICLE 5 9 Maintenance 5 Maintenance Procedures Storage Hopper Auger Segments Check auger segments for tightness on shaft If segments are loose torque 1 fasteners 1 to 350 ft lb 475 Nm Torque 5 8 fast...

Page 132: ...CE Steering cylinders tie rods and king pins on front rear axles require manual lubrication 1 Pump Housing 2 Reservoir 3 Data Logger Display Green line shows at lower right of screen when on Fault cod...

Page 133: ...ater for 15 minutes and get prompt medical attention Internal Call a physician immediately 1 Turn Ignition Switch off 2 Open battery compartment 1 3 Turn Battery Ground Disconnect Switch off WARNING B...

Page 134: ...rossover cable 4 was removed install crossover cable Install red positive cable 3 then black negative cable 2 to battery terminals 9 Spray terminals with a battery terminal sealer 10 Install red cover...

Page 135: ...tween batteries inspect and replace if damaged 7 Attach 12V charging device to battery Observe polarity and connect cables in the following order Red cable to battery positive terminal Black cable to...

Page 136: ...ropel 3 Speed Control in Work Low 4 With park brake applied move Propel Lever forward to attempt to drive machine forward The machine must not move 5 Follow Machine Shutdown Procedure page 3 11 6 Reco...

Page 137: ...s upon machine start up the operator is prompted to start the auto adjust cycle In order for the auto adjust cycle to run discharge conveyor must be running discharge conveyor hydraulic pressure must...

Page 138: ...n the discharge conveyor chain 1 Start engine and run 2 3 minutes 2 Run discharge conveyor for 2 3 minutes Hydraulic pressure must be 1500 psi 103 4 bar NOTICE Do not start auto adjust cycle while mac...

Page 139: ...elevator chain for 2 3 minutes 3 Run chain forward until a chain slat is just off edge of floor plate as shown in detail view A 5 18 4 Bump chain forward reverse until chain sag is no longer increasin...

Page 140: ...ch Elevator Chain Adjust Tension Uneven Sag 1 With engine off and ignition key removed adjust chain until bottom of chain slat is 2 at measurement position shown in detail view B 5 18 Adjust both side...

Page 141: ...for maximum chain sag to occur Do not allow a chain slat to ride up onto floor plate 5 Turn engine off and remove ignition key 6 At midpoint of cleanout door measure chain sag from bottom of frame fla...

Page 142: ...n from side to side 1 4 6 mm To tighten chain loosen nut 1 adjust nut 2 then tighten nut 1 To loosen chain loosen nut 2 adjust nut 1 then tighten nut 2 2 Clean material off of cleanout door and sealin...

Page 143: ...n slat to ride up onto floor plate 5 Turn engine off and remove ignition key 6 At midpoint of cleanout door measure chain sag from bottom of frame flange to bottom of slat as shown in detail view B Me...

Page 144: ...engine Close and latch cleanout door Verify door is fully closed Turn engine off Chain Checklist Check chains for 1 Elongation Due to Joint Wear Chain is worn when it has grown 5 2 Stiff Joints Drag...

Page 145: ...er The button will remain depressed if circuit is working properly Check the appropriate electrical circuit if button does not stay reset Operator Control Station Circuit Breaker Panel 1 Microcontroll...

Page 146: ...e ECM 7 Greaser Option 8 Rear Control Panel 9 Senders 10 Work Lights and Beacon 11 Microcontrollers 2 and 3 Option 12 Dash Lamps and Work Lights 13 Hopper Control Panel 14 System Power Generator Circu...

Page 147: ...at least 12 30 cm away from fins and point nozzle perpendicular to fins to help prevent bending fins 5 Check fan for damaged blades Check for loose fasteners Distance From Paver Control Interlock Tra...

Page 148: ...e 2 Maintain coolant level within 1 2 13 mm of bottom of fill pipe 3 Clean cooling system fill cap and check condition of fill cap gasket Replace cooling system fill cap if gasket is damaged Reinstall...

Page 149: ...ounding area before removing cap Add oil 5 Install oil fill cap 2 NOTICE Do not overfill crankcase Oil level must not be above full range on dipstick Engine Stop Button Check 1 Press red Engine Stop B...

Page 150: ...Ensure that drain valve is tightened securely to prevent air from entering fuel system 3 If necessary fill primary filter 1 using electric priming switch 3 Fuel Tank Fill Fill fuel tank at fill cap 1...

Page 151: ...are located on the elevator and discharge conveyor 1 Remove mounting bolts 1 that attach blower assembly 2 to the blower housing NOTICE Blower assembly can be removed from housing without disconnectin...

Page 152: ...nce exceeds 0 11 3 mm Ground Fault Interrupters Test The machine is equipped with ground fault interrupters in each outlet 1 on outlet box for auxiliary power The generator must be running to test the...

Page 153: ...raulic Fluid Check Fill NOTICE Clean hydraulic fluid is very important Do not spill contaminants into tank Filter all hydraulic fluid through a 5 micron filter before adding it to tank Keep tank fille...

Page 154: ...in plug 4 Remove tank inspection covers 3 5 Inspect inside of tank for contamination Clean tank if contamination is found 6 Clean tank inspection covers 3 Install new cover gaskets Install tank covers...

Page 155: ...OTICE Clean hydraulic fluid is very important Do not spill contaminants into tank Filter all hydraulic fluid through a 5 micron filter before adding to tank 4 Return to Step 8 of fill hydraulic tank R...

Page 156: ...em Check for leaking hoses kinked hoses and for hoses that rub against each other or other parts of machine Replace all deteriorated or damaged hoses When a hose with a protective sleeve is replaced a...

Page 157: ...witches off 2 Start engine and increase engine speed to full rpm 3 Release park brake 4 Ground drive elevator and conveyors must not move 5 Contact a Weiler dealer if movement occurs WARNING Runover p...

Page 158: ...Indicates grease points are located on both sides of machine 5 Item Description Item No Clutch Throw Out Collar 1 Discharge Conveyor Footshaft Bearings 2 Discharge Conveyor Headshaft Bearing 3 Discha...

Page 159: ...ease Two shots one fitting 2 Discharge Conveyor Footshaft Bearings Grease Twelve shots two fittings one fitting on each side 3 Discharge Conveyor Headshaft Bearing Grease Twelve shots one fitting righ...

Page 160: ...Bearings Grease Twelve shots four fittings one fitting on bearing on each side of hopper and two remote fittings on right side of elevator 6 Elevator Idler Bearings Grease Twelve shots four fittings t...

Page 161: ...earings Grease Twelve shots two fittings one fitting on each side of hopper Twelve shots two fittings remote fittings on right side of elevator 8 Conveyor Idler Bearings Grease Twelve shots four fitti...

Page 162: ...TRANSFER VEHICLE 5 40 Maintenance 5 Maintenance Procedures 9 Truck Hitch Rollers Grease Two shots two fittings one on each truck hitch roller 10 Truck Hitch Extensions Grease Two shots two fittings on...

Page 163: ...s of machine 2 11 4 12 2 Item Description Item No Caster Sleeves Windrow Only 1 Caster Wheel Axle 2 Caster Wheel Pivot 3 Clutch Operating Shaft 4 Discharge Conveyor Frame Pivot Lower 5 Discharge Conve...

Page 164: ...ster sleeve 2 Caster Wheel Axles Grease Four shots two fittings each caster wheel axle 3 Caster Wheel Pivots Grease Two shots two fittings each caster wheel pivot 4 Clutch Operating Shaft Grease Two s...

Page 165: ...shots one fitting on upper pivot frame 7 Discharge Conveyor Lift Cylinder Grease Two shots one fitting on cylinder barrel 8 Discharge Conveyor Swing Cylinders Grease Two shots four fittings two cylind...

Page 166: ...nce 5 Maintenance Procedures 10 Elevator Lift Cylinders Grease Two shots four fittings two fittings each cylinder 11 Front Axle Frame Pivot Grease Four shots one fitting on front axle frame pivot 12 W...

Page 167: ...R VEHICLE 5 45 Maintenance 5 Maintenance Procedures Machine 500 Hour Grease Indicates grease points are located on both sides of machine 2 2 2 3 2 1 Item Description Item No Steering Cylinders 1 Steer...

Page 168: ...s 1 Steering Cylinders Grease Two shots eight fittings two fittings each steering cylinder 2 Steering Knuckles Grease Two shots two fittings on each steering pivot one fitting on each upper and lower...

Page 169: ...switch on without starting engine 2 Verify Park Brake is on 3 Turn switch on 4 Attempt to start engine Display will instruct operator to turn switch off 5 Engine must not crank with switch on 6 Turn...

Page 170: ...missing parts Hardware Check machine for loose worn or missing parts and hardware Tighten any loose parts and replace any worn or missing parts Refer to Parts Manual for replacement parts Frame Check...

Page 171: ...tch 2 up to attempt to drive machine forward Move switch down to attempt to drive machine in reverse Machine must not move 6 Follow the shutdown procedure 7 Close cover over Limp Mode Switch 8 Contact...

Page 172: ...Using torque wrench with 1 5 inch socket on lever pivot hex 1 check for clutch engagement torque of 134 177 ft lb 182 240 Nm Adjust Clutch 1 Shut down engine 2 Remove adjustment access cover 3 Push in...

Page 173: ...id 5 Check fluid level with dipstick 3 NOTICE Do not overfill 6 Wash breather in clean nonflammable solvent 7 Allow breather to dry or use compressed air to dry 8 Install breather and fitting Pump Dri...

Page 174: ...y damaged or missing safety signs When attaching new safety signs the temperature of the mounting surface must be at least 40 F 5 C Mounting surface must be clean and dry When replacing a machine comp...

Page 175: ...oroughly clean area around filter before disconnecting 3 Remove filter 1 4 Check and clean filter 5 Install filter NOTICE Machine is equipped with filter 2 only if 60 gallon spray down tank option is...

Page 176: ...level 1 Fill Cap 2 Sight Gauge 60 Gallon Optional The 60 gallon tank must be used with the optional tire spray down system 1 Fill Cap 2 Sight Gauge WARNING Petroleum based fluids leaked or spilled ont...

Page 177: ...cates material packed in pockets or chain over tensioned Noise Chain should make a clicking sound metal on metal as it engages the sprocket If it is snapping or popping check for hooked teeth or stret...

Page 178: ...ocket inspection Elevator Footshaft Sprockets 1 Lower elevator firmly onto the ground Fully open dump hopper baffle 1 2 Turn engine off 3 Perform sprocket inspection WARNING Slipping and falling off e...

Page 179: ...kets 1 Open both storage conveyor cleanout doors 1 to access footshaft sprockets 2 2 Turn engine off 3 Unbolt and open both headshaft inspection doors 2 4 Perform sprocket inspection Discharge Conveyo...

Page 180: ...or off when switch lever or rocker is released WARNING Explosion and separation of tire or wheel parts can cause death or serious injury Use a clip on air chuck with an in line pressure gauge and a re...

Page 181: ...ocedures Vibrator Drive Coupling Inspect Replace Refer to Generator Optional 10 kW Drive Coupling Inspect Replace page 5 30 Wheel Lug Bolts Check Torque Check wheel lug bolts 1 for tightness Increment...

Page 182: ...tion final drive with drain plug 1 at bottom and check plug 2 at 3 or 9 o clock position 2 To drain oil remove drain plug 1 and allow oil to drain into a suitable container 3 Clean and install drain p...

Page 183: ...to protect controls from exposure to precipitation Cover exhaust pipe Store machine in dry protected area if possible If stored outdoors cover with weatherproof material Removing From Storage Remove a...

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Page 185: ...NS Weight empty 74 500 lb 33 800 kg Turning Radius Front and Rear Steering 14 ft 4 27 m Front Axle Steering Only 30 ft 9 14 m Wheels Tires High Flotation 21 00 25 28 ply Tire Pressure 80 psi 552 kPa W...

Page 186: ...dth 9 5 2 9 m Elevator Width 60 1 5 m Elevator Slat Width 58 1 47 m Conveyor Capacity 600 ton hr 544 tonne hr Conveyor Slat Width 30 0 76 m Discharge Conveyor Capacity 600 ton hr 544 tonne hr Discharg...

Page 187: ...Type Diesel Batteries Group 4D Quantity 2 System Voltage 24 V Cold Cranking Amperage 1000A 32 F each Alternator Type 24 V Output Capacity 95 A Fluid Capacities Fuel 150 gal 568 L Engine Oil 8 5 gal 3...

Page 188: ...WEILER E2850 REMIXING TRANSFER VEHICLE A 4 Engine Specifications 1 Specifications A Lubricants Engine Oil SAE 15W 40 Hydraulic Oil ISO 68 Planetary Oil SAE 80W 90 Gear Oil Grease NLGI 2...

Page 189: ...090 psi 420 bar Elevator Drive Charge Pressure 350 psi 24 bar System Pressure 6 090 psi 420 bar Conveyor Drive Charge Pressure 350 psi 24 bar System Pressure 6 090 psi 420 bar Discharge Conveyor Drive...

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Page 191: ...LEVATOR TRANSDUCER VOLTAGE LOW VOLTAGE IS BELOW 1 Vdc TWO SPEED COIL OUT OF RANGE OUTPUT CURRENT IS LESS THAN THE COMMAND CURREENT BY 15mA OR MORE WHEN THE COMMAND CURRENT IS ON FOR 2 SEC PARKING BRAK...

Page 192: ...ELOW 1 Vdc CONVEYOR TRANSDUCER VOLTAGE HIGH VOLTAGE IS ABOVE 4 9 Vdc CONVEYOR TRANSDUCER VOLTAGE LOW VOLTAGE IS BELOW 1 Vdc FUEL VOLTAGE HIGH VOLTAGE IS ABOVE 4 9 Vdc FUEL VOLTAGE LOW VOLTAGE IS BELOW...

Page 193: ...Schematics C WEILER E2850 REMIXING TRANSFER VEHICLE C 1 Schematics APPENDIX C SCHEMATICS ELECTRICAL SCHEMATIC S N 1001 1063...

Page 194: ...Schematics C WEILER E2850 REMIXING TRANSFER VEHICLE C 2 Schematics ELECTRICAL SCHEMATIC S N 1001 1063...

Page 195: ...Schematics C WEILER E2850 REMIXING TRANSFER VEHICLE C 3 Schematics ELECTRICAL SCHEMATIC S N 1001 1063...

Page 196: ...Schematics C WEILER E2850 REMIXING TRANSFER VEHICLE C 4 Schematics ELECTRICAL SCHEMATIC S N 1001 1063...

Page 197: ...Schematics C WEILER E2850 REMIXING TRANSFER VEHICLE C 5 Schematics ELECTRICAL SCHEMATIC S N 1001 1063...

Page 198: ...Schematics C WEILER E2850 REMIXING TRANSFER VEHICLE C 6 Schematics ELECTRICAL SCHEMATIC S N 1001 1063...

Page 199: ...Schematics C WEILER E2850 REMIXING TRANSFER VEHICLE C 7 Schematics ELECTRICAL SCHEMATIC S N 1064 1094...

Page 200: ...Schematics C WEILER E2850 REMIXING TRANSFER VEHICLE C 8 Schematics ELECTRICAL SCHEMATIC S N 1064 1094...

Page 201: ...Schematics C WEILER E2850 REMIXING TRANSFER VEHICLE C 9 Schematics ELECTRICAL SCHEMATIC S N 1064 1094...

Page 202: ...Schematics C WEILER E2850 REMIXING TRANSFER VEHICLE C 10 Schematics ELECTRICAL SCHEMATIC S N 1064 1094...

Page 203: ...Schematics C WEILER E2850 REMIXING TRANSFER VEHICLE C 11 Schematics ELECTRICAL SCHEMATIC S N 1064 1094...

Page 204: ...Schematics C WEILER E2850 REMIXING TRANSFER VEHICLE C 12 Schematics ELECTRICAL SCHEMATIC S N 1064 1094...

Page 205: ...Schematics C WEILER E2850 REMIXING TRANSFER VEHICLE C 13 Schematics ELECTRICAL SCHEMATIC S N 1064 1094...

Page 206: ...Schematics C WEILER E2850 REMIXING TRANSFER VEHICLE C 14 Schematics ELECTRICAL SCHEMATIC S N 1095 1121...

Page 207: ...Schematics C WEILER E2850 REMIXING TRANSFER VEHICLE C 15 Schematics ELECTRICAL SCHEMATIC S N 1095 1121...

Page 208: ...Schematics C WEILER E2850 REMIXING TRANSFER VEHICLE C 16 Schematics ELECTRICAL SCHEMATIC S N 1095 1121...

Page 209: ...Schematics C WEILER E2850 REMIXING TRANSFER VEHICLE C 17 Schematics ELECTRICAL SCHEMATIC S N 1095 1121...

Page 210: ...Schematics C WEILER E2850 REMIXING TRANSFER VEHICLE C 18 Schematics ELECTRICAL SCHEMATIC S N 1095 1121...

Page 211: ...Schematics C WEILER E2850 REMIXING TRANSFER VEHICLE C 19 Schematics ELECTRICAL SCHEMATIC S N 1095 1121...

Page 212: ...Schematics C WEILER E2850 REMIXING TRANSFER VEHICLE C 20 Schematics ELECTRICAL SCHEMATIC S N 1095 1121...

Page 213: ...CESSOR Lincoln 223 E2850 501 AUTOMATIC GREASER w DATA LOGGER Lincoln 233 MDF01 GREEN 25241 GREASER 10A 6180 GREASER WIRE HARNESS 1 RD 4 WH 5 YL TO BOTH MICRO PIN C1P4 DISPLAY PIN C1P3 PRODUCT LINK OPT...

Page 214: ...ISPLAY MICRO 2 1 3 4 6 TO FUME EXTRACTION SWITCH PROPEL LIMP 3 1 4 6 510 ohm 9507 MC024 120 26138 9489 2 5 26139 DIODE 26139 DIODE ENG ECM P34 DISPLAY C1P4 ALL MICRO C1P3 ENG ECM P50 DISPLAY C1P4 ALL...

Page 215: ...OPTIONS ENG CPU PIN 50 DISPLAY ALL MICROS C1P3 WARNING HORN RADIO OPT ENG ECM P50 DISPLAY C1P4 ALL MICRO C1P4 ENG ECM P34 DISPLAY C1P4 ALL MICRO C1P3 TRUCK SIGNAL LIGHTS GROUP OPT RADIO REMOTE REMOTE...

Page 216: ...FT 6128 2 2 2 2 1 1 3 3 3 1 1 3 FUME EXTRACTION 2 1 3 6136 REMOTE ELEV 6128 2 1 3 2 1 3 9507 510 ohm REMOTE CONVEYOR REMOTE STORAGE RH CLEANOUT DOOR 2 1 ELEV REV 6132 REMOTE ELEV 6128 TO ELEVATOR PUMP...

Page 217: ...2A 3 5A TRUCK HITCH OPEN A COIL 2A HOPPER CLEAN OUT OPEN A COIL HOPPER CLEAN OUT CLOSE B COIL RR HORN 8160 VIBRATOR FRT HORN 8160 2A PUSH ROLLER OUT B COIL PUSH ROLLER IN A COIL 2A 2A 2A REMOTE HOPPER...

Page 218: ...PAGE 4 FROM PAGE 4 PAGE 6 FLOAT 6128 REMOTE FLOAT 6128 2 2 2 3 1 1 3 1 3 REMOTE FLOAT 6128 DIODE 6548 DIODE 6548 87 87a 85 85 87a 87 20A 24V 5180 FLOAT LATCH 20A 24V 5180 FLOAT 86 30 86 30 RH LIFT CYL...

Page 219: ...ENG 5A 6159 LOC ENG DASH WORK LIGHTS 30A 6160 LOC ENG 1 2 HOPPER LIGHTS 6129 REAR STEER OPTION 1 2 HEAD LIGHTS 1 2 REAR WORK LIGHT 6129 6129 1 2 STROBE 6129 3A WORK LIGHTS 8044 3A 3A 3A 3A 3A 3A 3A 3...

Page 220: ...500 AUTOMATIC GREASER w MICRO PROCESSOR Lincoln 223 10A 6180 GREASER GREASER 10A 6180 5 YL 4 WH 1 RD GREASER WIRE HARNESS GREEN 25241 3 WH 1 BK 4 YL GREASER WIRE HARNESS GREEN 25241 TO PRODUCT LINK OP...

Page 221: ...2 4 5 TO FUME EXTRACTION SWITCH DISPLAY 10A 6180 DASH 10A 6180 DASH MICRO PROPEL 5A 6159 DASH RED 6136 25687 25687 STORAGE LIGHT BAR GREEN PROPEL MOTOR SPEED TRACTION CONTROL GREEN 4476 OPT DISTANCE C...

Page 222: ...TRUCK COME GO REMOTE TRUCK COME GO TO RH CONTROL PANEL CB 10A 1 SPRAY OPTIONS GROUND SPEED OPTION R170 250 ohm SPRAY 10A 6180 ENG MC024 120 26138 RADIO REMOTE REMOTE 10A 6128 RESISTOR ENG CPU PIN 50 D...

Page 223: ...6128 REMOTE CONVEYOR SWING 6128 3 3 FRT STORAGE BAFFLE 6128 2 2 2 2 2 1 3 3 1 1 1 1 REAR BAFFLE CLOSE B COIL ELEVATOR LIFT B COIL WINDROW B COIL ELEVATOR LOWER A COIL WINDROW A COIL 2A 2A 2A 2A LH PL...

Page 224: ...6132 ORANGE 3931 REMOTE VIBRATOR 6132 2 2 2 2 2 2 1 1 1 3 1 PUSH ROLLER IN A COIL PUSH ROLLER OUT B COIL HOPPER CLEAN OUT CLOSE B COIL HOPPER CLEAN OUT OPEN A COIL TRUCK HITCH OPEN A COIL SPRAY DOWN...

Page 225: ...A RH LIFT CYLINDER RH CASTER 6128 REMOTE FLOAT 6128 REMOTE FLOAT 6128 6548 DIODE 6548 DIODE 3 1 3 1 2 2 RH CASTER 6128 3 1 3 1 1 3 2 2 2 FLOAT 6128 30 86 FLOAT LATCH 20A 24V 5180 87 87a 85 30 86 FLOAT...

Page 226: ...ER A COIL 30A 6160 LOC ENG 1 LH AUTO CENTER 87a 5180 20A 24V LOC DASH 30 86 15A STEERED LF 7681 2 5 6 4 3 87 85 REAR STEER OPTION 5180 20A 24V LOC DASH RH AUTO CENTER 87a REAR STEER 6129 STROBE 2 1 86...

Page 227: ...R Lincoln 223 E2850 501 AUTOMATIC GREASER w DATA LOGGER Lincoln 233 MDF01 10A 6180 GREASER GREASER 10A 6180 GREEN 25241 GREASER WIRE HARNESS 4 YL 1 BK 3 WH GREEN 25241 1 RD 4 WH 5 YL 100A 9012 LOC ENG...

Page 228: ...STORAGE LIGHT BAR ENG ECM P34 DISPLAY C1P4 ALL MICRO C1P3 ENG ECM P50 DISPLAY C1P4 ALL MICRO C1P4 AUTO DRIVE SONIC 25869 510 OHM 9507 RESISTOR RESISTOR DISCHARGE SPEED POT ENGINE STOP 8952 REAR LH PAN...

Page 229: ...91 M M 10A 6180 ENG MICRO 2 TO RH CONTROL PANEL CB 10A WARNING HORN RADIO OPT ENG ECM P50 DISPLAY C1P4 ALL MICRO C1P4 ENG ECM P34 DISPLAY C1P4 ALL MICRO C1P3 TRUCK SIGNAL LIGHTS GROUP OPT TOP LED MIDD...

Page 230: ...CONV SWITCH P4 3 FRT STORAGE BAFFLE 6128 3 3 REMOTE CONVEYOR SWING 6128 PLATFORM SHIFT 6128 CONVEYOR SWING 6128 CONVEYOR LIFT 6128 3 REAR STORAGE BAFFLE 6128 5A 6159 LOC DASH 9508 390 ohm 390 ohm 9508...

Page 231: ...OPPER CLEAN OUT CLOSE B COIL PUSH ROLLER OUT B COIL PUSH ROLLER IN A COIL 5 WH w YL 2A M 2A 3 5A 2A 2A 2A 6 GY 4 BR 1 RD CAMERA 2A REMOTE HOPPER DUMP 6128 REMOTE HOPPER DUMP 6128 HOPPER DUMP 6128 3 3...

Page 232: ...STER 6128 2 3 1 LH CASTER 6128 2 1 3 FLOAT 6128 2 2 2 3 1 1 3 1 3 RH CASTER 6128 2 2 1 3 1 3 RH CASTER 6128 85 87a 87 20A 24V 5180 FLOAT LATCH 86 30 87 87a 85 20A 24V 5180 FLOAT 86 30 FLOAT FLOAT 4 LO...

Page 233: ...OBE 6129 3A 3A 3A 3A 3A 3A 3A 3A 3A 3A 3A 3A DASH WORK LIGHTS 30A 6160 LOC ENG TRUCK SIGNAL LIGHTS GROUP OPT 1 2 DASH LIGHTS 6129 GROUND LIGHTS 26526 GROUND LIGHTS 26526 WORK LIGHTS 26526 WORK LIGHTS...

Page 234: ...LIGHT HEAD LIGHTS 2 1 5 6 4 15577 10525 AMBER 4W C392 4634 WHITE C392 4634 RED 5 2W C392 4634 AMBER 4W REAR RH TURN AMBER WH OR REAR LH TAIL RED REAR LH TURN AMBER WH OR WH WH RD BK REAR LH BRAKE RED...

Page 235: ...D GRN E A N 2 N 1 N 2 N N 1 N A E 22707 GENERATOR 10kw 50HZ w P2 CAPACITOR 38692 10A CIRCUIT BREAKER 240V TYPE QOU 2 POLE 38692 10A CIRCUIT BREAKER 240V TYPE QOU 2 POLE 38693 RCD OUTLET 10A 230V 50 60...

Page 236: ...INE ECU 5 YL 4 WH 1 RD GREEN 25241 GREASER GREASER COMES w ENGINE 10A C9G7641 START ON OFF B 5A 6159 LOC DASH TO ENG ECU CB 10A KEY SWITCH BATTERY BATTERY SYSTEM SYSTEM 50A 6186 LOC ENGINE 120A 9012 L...

Page 237: ...EN 4476 OPT DISTANCE CONTROL 15579 TO STARTER RELAY PIN 85 ENGINE STOP 8952 TOP DASH ENGINE STOP 8952 LH HOPPER BOX ENGINE STOP 8952 RH HOPPER BOX ENGINE STOP 8952 LH REAR PANEL DISCHARGE SPEED POT 10...

Page 238: ...ALL MICRO C1P4 WARNING HORN RADIO OPT MC024 120 26138 REMOTE TRUCK COME GO REMOTE TRUCK COME GO 1 6128 2 2 2 6128 6128 3 3 1 3 1 TRUCK COME GO MICRO 3 MC024 120 26138 9507 510 ohm 2 2 2 6128 6128 3 1...

Page 239: ...LEV REAR REMOTE STORAGE REAR REMOTE CONVEYOR 3 TO STORAGE CONV SWITCH P4 REAR REMOTE CONVEYOR LIFT 9508 RH CONTROLS 390 ohm 510 ohm 9507 2 9508 390 ohm 390 ohm 9508 5A 6159 LOC DASH 1 2 3 1 2 3 1 2 61...

Page 240: ...OIL HOPPER CLEAN OUT CLOSE B COIL HOPPER CLEAN OUT OPEN A COIL SPRAY DOWN DC MOTOR REAR HORN 8160 FRONT HORN 8160 2A 2A 2A 2A 3 5A 2A M 1 3 ELEV BAFFLE 3 LH REMOTE VIBRATOR LH REMOTE ELEV BAFFLE RH RE...

Page 241: ...LOAT DIODE 86 85 20A 24V 5180 30 86 FLOAT 20A 24V 5180 85 87a 87 30 FLOAT LATCH 87 87a FLOAT LH REMOTE FLOAT 2A 2A LH CASTER RAISE A COIL LH CASTER LOWER B COIL RH CASTER RAISE A COIL LH REMOTE RH CAS...

Page 242: ...H REAR STEER B COIL LH REAR STEER A COIL 30 5180 20A 24V 87 85 86 15A STEERED LF 7681 87a LOC DASH 5180 20A 24V RH AUTO CENTER REAR STEER LH AUTO CENTER 85 87 86 30 REAR STEER OPTION LOC DASH 87a 15A...

Page 243: ...166409 ENGINE DASH LAMP C3166409 RH DASH LAMP C3166409 CENTER DASH LAMP C3166409 C3381132 C2344323 26526 RH CONVEYOR C2344323 26526 LH CONVEYOR C2344323 26526 RH GROUND REAR LH GROUND REAR C2344323 26...

Page 244: ...600 VOLT STRANDED 10GA GREEN WIRE 600 VOLT STRANDED 10GA WHITE WIRE 600 VOLT STRANDED 10GA BLACK WIRE 600 VOLT STRANDED 10GA GREEN WIRE 600 VOLT STRANDED FRONT ELEVATOR 22064 120V GFI OUTLET PLATFORM...

Page 245: ...DISPLAY PIN C1P3 PRODUCT LINK OPT FUEL PUMP PRIMER SWITCH START ON OFF 10A C9G7641 COMES w ENGINE C5T0101 5432 5432 C1635293 120A 9012 LOC ENGINE 50A 6186 LOC ENGINE SYSTEM SYSTEM BATTERY BATTERY KEY...

Page 246: ...RGE SPEED POT ENGINE STOP 8952 LH REAR PANEL ENGINE STOP 8952 RH HOPPER BOX ENGINE STOP 8952 LH HOPPER BOX ENGINE STOP 8952 TOP DASH GREEN 4476 OPT TRACTION CONTROL PROPEL MOTOR SPEED ENGINE STOP 8952...

Page 247: ...1413 MIDDLE CLEARANCE MIDDLE BOTTOM FLASHING BOTTOM FLASHING RED 21413 GREEN 21412 73131968 MC024 120 26138 MC024 120 26138 MICRO 3 REMOTE RAISE LOWER REMOTE RAISE LOWER RAISE LOWER 1 3 6128 1 3 1 3 6...

Page 248: ...OR REAR REMOTE CONVEYOR SWING CONVEYOR LIFT 3 6128 6128 6128 5A 6159 LOC DASH 9508 390 ohm 390 ohm 9508 2 9507 510 ohm 390 ohm RH CONTROLS 9508 2 2 6132 6128 6128 1 FUME EXTRACTION 2 1 3 6136 2 1 3 2...

Page 249: ...LER OUT B COIL PUSH ROLLER IN A COIL M 2A 3 5A 2A 2A 2A 1 3 3 RH REMOTE HOPPER DUMP HOPPER DUMP 1 3 RH REMOTE VIBRATOR RH REMOTE ELEV BAFFLE LH REMOTE ELEV BAFFLE LH REMOTE VIBRATOR 3 ELEV BAFFLE 3 OR...

Page 250: ...4V 5180 85 86 FLOAT 8170 8170 FLOAT RH CASTER RAISE A COIL LH CASTER LOWER B COIL LH CASTER RAISE A COIL 2A 2A LH REMOTE DASH LAMP RH CASTER LOWER B COIL 2A 2A 4A RH REMOTE LH CASTER LH REMOTE LH CAST...

Page 251: ...MOTE TRUCK HITCH 6128 6128 2 2 2 1 LH AUTO CENTER RH AUTO CENTER 5180 20A 24V 5180 20A 24V 6128 7681 STEERED RT 15A 87a LOC DASH 30 86 87 85 LOC DASH 87a 7681 STEERED LF 15A 86 85 87 30 TRUCK HITCH OP...

Page 252: ...2A C2344323 26526 LH HOPPER RH HOPPER C2344323 26526 LH GROUND C2344323 26526 RH GROUND C2344323 26526 LH HEAD C2344323 26526 RH HEAD C2344323 26526 LH REAR C2344323 26526 C3166409 CENTER DASH LAMP C3...

Page 253: ...NERATOR w P2 CAPACITOR 10GA GREEN WIRE 600 VOLT STRANDED 10GA BLACK WIRE 600 VOLT STRANDED 10GA WHITE WIRE 600 VOLT STRANDED 10GA GREEN WIRE 600 VOLT STRANDED 10GA WHITE WIRE 600 VOLT STRANDED 10GA BL...

Page 254: ...Schematics C WEILER E2850 REMIXING TRANSFER VEHICLE C 62 Schematics HYDRAULIC SCHEMATIC...

Page 255: ...Schematics C WEILER E2850 REMIXING TRANSFER VEHICLE C 63 Schematics HYDRAULIC SCHEMATIC...

Page 256: ...Schematics C WEILER E2850 REMIXING TRANSFER VEHICLE C 64 Schematics HYDRAULIC SCHEMATIC...

Page 257: ...Schematics C WEILER E2850 REMIXING TRANSFER VEHICLE C 65 Schematics HYDRAULIC SCHEMATIC...

Page 258: ...Schematics C WEILER E2850 REMIXING TRANSFER VEHICLE C 66 Schematics HYDRAULIC SCHEMATIC...

Page 259: ...Schematics C WEILER E2850 REMIXING TRANSFER VEHICLE C 67 Schematics HYDRAULIC SCHEMATIC...

Page 260: ...Schematics C WEILER E2850 REMIXING TRANSFER VEHICLE C 68 Schematics HYDRAULIC SCHEMATIC...

Page 261: ...Schematics C WEILER E2850 REMIXING TRANSFER VEHICLE C 69 Schematics HYDRAULIC SCHEMATIC...

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Page 263: ...en Sag 5 21 Discharge Conveyor Cleanout 3 55 Discharge Conveyor Drive A 5 Discharge Conveyor Sprockets 5 57 Discharge Conveyor Valve 4 7 Discharge Conveyor Hopper Cleanout Door Controls 2 19 Distance...

Page 264: ...chematic C 62 C 69 Hydraulic System Check 5 34 Hydraulic System Charge Filters Replace 5 33 Hydraulic System Return Filters Replace 5 33 Hydraulic System Specifications A 5 Hydrostatic Creep Check 5 3...

Page 265: ...2 32 Storage 5 61 Storage Conveyor Chain Tension Check Adjust 5 19 5 20 Storage Conveyor Cleanout 3 54 Storage Conveyor Sprockets 5 57 Storage Hopper Auger Segments 5 9 Storage Hopper Cleanout 3 52 S...

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Page 267: ...s Maintenance Manual Released E2850 August 2015 18183 08 2015 All Revision B Operator s Maintenance Manual Released E2850 December 2016 18183 12 2016 All Revision C Operator s Maintenance Manual Relea...

Page 268: ...t and operate the engine in a well ventilated area If in an enclosed area vent the exhaust to the outside Do not modify or tamper with the exhaust system Do not idle the engine except as necessary For...

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