Weider 831.15973 User Manual Download Page 1 | Manualshive

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Summary of Contents for 831.15973

Page 1: ...Number Decal EXERCISE EQUIPMENT H __LP LI N E_ 1 800 72 6 6879 SEARS ROEBUCK AND CO HOFFMAN ESTATES IL 60179 CAUTION Read all precautions and instruc tions in this manual before using this equipment Save this manu al for future reference Patent Pending USER S MANUAL www weiderfitness com new products prizes fitness tips and much morel ...

Page 2: ...ep children under the age of t2 and pets away from the home gym at all times t0 Always wear athletic shoes for foot protec tion when exercising 4 Use the home gym only on a level surface Cover the floor or carpet beneath the home gym for protection 11 Never release the press arms butterfly arms leg lever lat bar or ab strap while weights are raised The weights will fall with great force 5 Inspect ...

Page 3: ...l our toll free HELPLINE at 1 800 736 6879 Monday through Saturday 7 a m until7 p m Central Time excluding holidays To help us assist you please note the prod uct model number and serial number before calling The model number is 831 159730 The serial number can be found on a decal attached to the WELDER PRO 9940 Home Gym see the front cover of this manual Please usa the drawing below to familiariz...

Page 4: ...he center of th_smanual Place the chart on the floor or worktable and use it to quickly identifydifferentpartsas you open the pack ages for each step Note Some small parts may have been pra attached for shipping If a part is not in the parts bag check to see if it has been pre attached Orienting Parts As you assemble this product be sure that all parts are oriented as shown in the drawings Tighten...

Page 5: ... 5 16 Nylon Locknuts 64 Do not tighten the Nylon Locknuts yet Note There are three kinds of Support Plates The main difference between them is the distance between the holes When you need a Support Plate find the type with holes that will fit over the Bolts you are using See drawing 2a Press a 2 Square Inner Cap 28 into the end of the Press Base 6 Attach a 3 1 2 Pulley 24 to each of the brackets o...

Page 6: ... x 2 3 4 Bolts 89 a Support Plate with 3 1 2 center holes 93 and two 5 16 Nylon Locknuts 64 5 Attach the ButterflySeat Frame 14 to the Front Leg 20 with two 5 16 x 2 3 4 Bolts 89 two 5 16 Washers 36 and two 5 16 Nylon Locknuts 64 Do not tighten the Nylon Locknuts yet Slide the bracket on the Front Leg 20 onto the two 5 16 x 2 1 2 Carriage Bolts 92 in the ButterflyBase 4 Hand tighten two 5 16 Nylon...

Page 7: ... tighten two 5 16 Nylon Locknuts 64 onto the Bolts Do not tighten the Nylon Locknuts yet Place the bracketon the lower end of the Support Frame 3 over the indicated 3 8 x 2 1 2 Carriage Bolt 101 and the 3 8 x 4 Carriage Bolt 102 in the Press Base 6 Hand tighten a 3 8 NylonJamnut 63 onto the 3 8 x 2 1 2 Carriage Bolt 101 Do not tighten the Nylon Jarnnut yet Note Do not thread a Jamnut onto the 3 8 ...

Page 8: ...cknut 50 Do not overtighten the Nylon Locknut the Leg Press Lever must pivot easily 11 Place two Weight Bumpers 51 over the indicated holes in the Weight Base 5 Slide a Weight Guide 15 into each of the holes Attach the indicatedWeight Guide 15 to the Weight Base 5 with a 3 8 x 2 3 4 Bolt 46 two 3 8 Flat Washers 48 and a 3 8 Nylon Locknut 50 Slide six Weights 21 onto the Weight Guides 15 Make sure ...

Page 9: ...ght Top Frame as shown in step 14 Attach the Weight Top Frame 66 to the ButterflyTop Frame 33 with two 3 8 x 2 3 4 Bolts 46 a Support Plate with 4 center holes 94 and two 3 8 Nylon Locknuts 50 Do not tighten the Nylon Locknuts yet Attach the Weight Top Frame 66 to the bracketon the ButterflyUpright 1 with two 3 8 x 2 3 4 Bolts 46 a Support Plate with 2 1 2 center holes 34 and two 3 8 Nylon Locknut...

Page 10: ...e the 3 8 x 8 Bolt 52 Attach the Press Frame 8 to the welded tubes on the Press Base 6 with the Bolt and a 3 8 Nylon Locknut 50 Do not overtighten the Nylon Locknut it must be easy to pivot the Press Frame 17 Press a 1 3 4 Square Inner Cap 35 into the top of a Press Arm 77 Press a 1 Round Inner Cap 76 into the indicated hole in the Press Arm Attach the Press Arm 77 to the bracket on the Press Fram...

Page 11: ...Y For Cable identification and routing during steps 19 to 49 refer to the Cable Diagrams and Cable ID Chart on pages 23 and 24 Identify the ButterflyCable 73 It is approximately 52 long and it has a closed loop on each end Attach the ButterflyCable to the bracket on the Left Butterfly Arm 10 with a 3 8 x 1 Bolt 84 and two 3 8 Nylon Jamnuts 63 Note The loop on the Cable and the two Nylon Jamnuta mu...

Page 12: ...3 to the bracket on the Right ButterflyArm 11 witha 3 8 x 1 Bolt 84 and two 3 8 NylonJamnuts 63 Note The loop on the Cable and the two Nylon Jamnuta must be mount ed undemeath the welded bracket 24 Identifythe Ab Cable 74 It is approximately224 long and it has a ball on one end and a threaded shaft on the other Youwill start by attaching the end of the Cable withthe ball Wrap the Ab Cable 74 aroun...

Page 13: ...ley Plates are oriented as shown 26 Wrap the Ab Cable 74 around a 3 1 2 Pulley 24 in the directionshown Attach the Pulley to the Small Pulley Bracket 22 with a 3 8 x 1 3 4 Bolt 57 and a 3 8 Nylon Locknut 50 Make sure the Pulley Bracket is oriented as shown 27 Wrap the Ab Cable 74 around a 3 1 2 Pulley 24 in the directionshown Attach the Pulley and a Cable Trap 25 to the welded bracketon the Butter...

Page 14: ...ts removed 29 Wrap the h b Cable 74 around a 4 1 2 Pulley 82 in the direction shown Attachthe Pulley insidethe indi cated bracket on the Weight Top Frame 66 with a 3 8 x 1 3 4 Bolt 57 and a 3 8 Nylon Locknut 50 Make sure the threaded end of the Ab Cable is routed through the bracket as shown 30 Attach the threaded end of the Ab Cable 74 to a U Bracket 97 with a 1 4 Flat Washer 71 and a 1 4 Nylon L...

Page 15: ...ted hole in the ButterflyUpright 1 with a 3 8 x 4 3 4 Bolt 60 and a 3 8 NylonJamnut 63 Note Thread the Jamnut only two turns onto the Bolt since you will later attach another Pulley to the Bolt Make sure the Cable Trap is oriented as shown 32 63 33 Wrap the Low Pulley Cable 75 over a 3 1 2 Pulley 24 inthe directionshown Attach the Pulley and a Cable Trap 25 to the lower hole inthe Adjustable Pulle...

Page 16: ...around a Pro Pulley 26 inthe directionshown Attach the Pulley to the indi cated hole in the Press Top Frame 9 with a 3 8 x 3 1 2 Bolt 56 a 3 8 Flat Washer 48 and a 3 8 NylonJamnut 63 Make sure the Cable is between the Pulley and the welded pin on the Press Top 37 Route the threaded end of the Press Cable 72 around the 3 1 2 Pulley 24 that is already mounted on the Top Frame 9 26 38 Wrap the Press ...

Page 17: ...our adjustment holes Mount the V Pulley in the hole farthest from the Upright Make sure the Cable Trap is oriented as shown 41 Route the Press Cable 72 back throughthe opening in the Press Frame 8 and wrap the Press Cable around a 3 1 2 Pulley 24 in the directionshown Then route the Press Cable back throughthe open ing in the Press Frame 8 Attach the Pulley 24 to the indicated hole in the Press Fr...

Page 18: ...ori ented as shown 72 45 Wrap the Press Cable 72 around a 3 1 2 Pulley 24 in the directionshown Attach the Pulley and a Cable Trap 25 to the near side of the Leg Press Lever 83 Use the 3 8 x 4 3 4 Bolt 60 that was inserted in step 43 and secure the Pulley with the 3 8 Nylon Jamnut 63 Make sure the Cable Trap is oriented as shown 45 83 _ 60_ 25 72 63 46 Wrap the Press Cable 72 around a 3 1 2 Pulley...

Page 19: ...ough the bracket as shown 48 50 82 49 Attach the threaded end of the Press Cable 72 to the remaining U Bracket 97 with a 1 4 Flat Washer 71 and a 114 Nylon Locknut 68 Attach the U Bracket 97 to the hole in the Long Weight Tube 70 with a 5 16 x 1 3 4 Bolt 96 and a 5 16 Nylon Locknut 64 Note Do not completely tighten the Nylon Locknut it should be threaded only two turns onto the end of the Cable as...

Page 20: ...2 1 2 Carriage Bolt 45 throughthe center hole in a Seat Plate 65 Attachthe Seat Plate to the Press Backrest 99 with two 1 4 x 3 4 Bolts 49 Insert the 1 4 x 2 1 2 Carriage Bolt 45 into the indicated hole inthe ButterflyUpright 2 and secure it with a 1 4 Flat Washer 71 and a 1 4 Nylon Locknut 68 Secure the other end of the Press Backrest 99 with a 1 4 x 2 1 2 Bolt 79 and a 1 4 Flat Washer 71 50 49 7...

Page 21: ...ont Leg 20 Insert the Pad Tube 42 intothe indicated hole in the Small Leg Lever 41 Slide Foam Pads 30 onto the ends of the Pad Tube and the tube on the Leg Lever 53 43 30 30 Tube 54 Press a 1 3 4 Square Inner Cap 35 into the indicat ed end of the Adjustment Tube 90 Attach the Adjustment Tube 90 to the bracket not visible inthe drawing on the back of the Leg Press Plate 55 with a 5 16 x 2 1 2 Bolt ...

Page 22: ...notallowchildren onoraroundmachine Replacelabelif damaged illegible or removed 57 Make sure that all parts have been properlytightened The use of the remainingparts will be explained in ADJUSTMENT beginningon page 25 of this manual Before usingthe home gym pulleach cable a few times to make sure that the cables move smoothlyover the pulleys If one of the cables does not move smoothly find and corr...

Page 23: ...numbersshow the correct route for each Cable Make sure that the Cables are routed correctly that the Pulleys move smoothly and that the Cable Traps do not touch or bind the Cables Incorrect cable routing can damage the home gym Low Pulley Cable 75 Butterfly Cable 73 4 1 5 2 Ab Cable 74 Cable ID Chart 73 52 _ 5 75 143 5 _ 5 5 74 224 _ r 72 389 5 _c_ _ _ _ 5 r 23 ...

Page 24: ...Press Cable 72 14 5 6 9 7 11 24 ...

Page 25: ... a Cable Clip 69 For some exercises the Chain 67 shouldbe attached between the Lat Bar and the Low Pulley Cable with two Cable Clips Adjust the length of the Chain between the LSt Bar and the Low Pulley Cable so the Lat Bar is in the correct starting position for the exercise to be performed The Nylon Strap 58 or Ab Strap 81 can be attached in the same manner 19 58 61 75 67 Attaching the Lat Bar N...

Page 26: ...ys 24 to a differentset of holes you will tightenthe cables To move a Pulley 24 remove the 3 8 Nylon Locknut 50 and the 318 x 2 Bolt 54 Remove the Cable Trap 25 and Pulley from the Adjustable Pulley Plates 23 Re attach the Pulley and Cable Trap to the appropdate adjustmenthole in the Pulley Plates Note Begin by moving one Pulley to the second adjustment hole If the cables are still too loose move ...

Page 27: ...e 74 and the Low Pulley Cable 75 are all connectedto the small weight stack All three cables will be tightened by tightening the Ab Cable 74 as described above or by using the Adjustable Pulley Plates 23 as described on the previouspage The Press Cable 72 is the only cable attached to the large weight stack It must be tightened by usingthe method described above or by movingthe V Pulleys as descri...

Page 28: ...1 Retainer Ring 31 3 4 Round Inner Cap 43 1 Round Inner Cap 86 1 Square Inner Cap 98 1 Round Outer Cap 38 1 Round Inner Cap 76 m m 1 3 4 Square Inner Cap 35 2 Square Inner Cap 28 ...

Page 29: ... 4 Bolt 96 5 16 x 2 1 2 Bo8 87 _ 1 5 16 x 2 112 Carriage Bolt 92 6 1 E_ 5 16 x 2 3 4 Bolt 89 3 5 x 1 Bolt 84 3 3 x I 3 4 Bolt 57 B 3 8 x 2 Bolt 54 3 8 x 2 1 2 So8 53 _ l 3 8_x 2 1 2 Carriage Bolt t01 7 J J J J J J g _D io _ 1 3 8 x 2 3 4 Bolt 46 _ 1 3 8 x 3 Bolt 88 _ l i _ 1 3 _ 311 Bo_ 8 3 8 x 3 1 2 Bolt 56 _ 1 318 x 3 1 2 Carriage Bolt 95 _ 1 3 8 x 3 3 4 8o8 59 _ l 3 8 x 4 Bo8 78 _ l 3 8 x 4 Car...

Page 30: ...er 95 1 42 1 Pad Tube 96 2 43 4 3 4 Round Inner Cap 97 2 44 2 Large Bushing 98 1 45 3 1 4 x 2 1 2 Carriage Bolt 99 1 46 10 3 8 x 2 3 4 Bolt 100 2 47 2 Pulley Cover 101 1 48 18 3 8 Flat Washer 102 1 49 8 1 4 x 3 4 Bolt 103 1 50 32 3 8 Nylon Locknut 104 1 51 4 Weight Bumper 105 1 52 1 3 8 x 8 Bolt 1 53 2 3 8 x 2 1 2 Bolt 1 54 4 3 8 x 2 Bolt Note indicates a non illustrated part Specificationsare sub...

Page 31: ...63 63 43 84 38 28 3O 28 10 103 75 28 28 64 50 59 92 57 45 50 2 58 59 5o 91 24_ _ 57 24 55 64 24 44 101 102 92 J 60 64 48_ 48 77 ...

Page 32: ...the left When requestinghelp or service or ordering parts please be pre pared to providethe following information The MODEL NUMBER of the product 831 159730 The NAME of the product WELDER PRO 9940 Home Gym The KEY NUMBER and DESCRIPTION of the PART see the PART LIST EXPLODED DRAWING inthe center of this manual SEARS ROEBUCK AND CO HOFFMAN ESTATES IL 60179 FULL 90 DAY WARRANTY I For 90 days from th...

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