WEDGELOCK TenX Coupler Owner'S Manual Download Page 1 | Manualshive

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OWNER’S MANUAL

Installation and Operation instructions

for both Standard and Tilt TenX Couplers

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Summary of Contents for TenX Coupler

Page 1: ...OWNER S MANUAL Installation and Operation instructions for both Standard and Tilt TenX Couplers...

Page 2: ......

Page 3: ...COUPLERS 8 3 1 COUPLER ORIENTATION 8 3 2 REMOVE THE EXISTING BUCKET 9 3 3 FITTING THE COUPLER LINK PIN 9 3 4 FITTING THE COUPLER DIPPER PIN 10 SECTION 4 HYDRAULIC INSTALLATION 11 4 0 HYDRAULIC SUPPLY...

Page 4: ...t installation ensures that the TenX Coupler s built in safety features operate in accordance with the way in which the coupler has been designed 1 1 COMPLIANCE The TenX Coupler and TenX Tilt Coupler...

Page 5: ...any parts this information is also a requirement unless you can supply your serial number You will find your serial number on the aluminium data plate fixed to the pin retention side of the ear plate...

Page 6: ...following Check the contents of the installation components supplied Ensure that the components are correct for the carrier machine to which the coupler is to be installed NOTE the carrier machine mod...

Page 7: ...do not leave attachments suspended in the air during service installation When operating plant and machinery keep people and property well out of harms way Evaluate the working environment and identi...

Page 8: ...e TenX Coupler fits the carrier machine in one orientation only with the C Section facing the operator s view Fig 3 1 1 Always use the original bucket pins to fit the coupler to the machine These pins...

Page 9: ...ign the dipper arm of the carrier machine with the coupler Position the o rings for the linkage boss assembly on the linkage boss if fitted Using the crowd cylinder lower the linkage into position on...

Page 10: ...ertion of the main dipper pin Fig 3 4 2 Insert the main dipper pin through the coupler bosses fit shims between the dipper arm boss and the inside face of the coupler if required Locate the O Rings in...

Page 11: ...e bulk head at the rear of the coupler Tilt Coupler functionality requires connection to the carrier machine auxiliary circuit The installation of additional control mechanism s may be necessary Jumpe...

Page 12: ...THEY WILL VARY BY 15 10 19 AR AR DRG 910 200 20 D SCHEMATIC HYDRAULIC C5 REV w w w w e d g e l o c k c o m Phone 64 4 526 3901 B ECN DATE DRN CHK AA AR PART 910 200 20 13 09 17 PRESSURE SOURCE PILOT...

Page 13: ...To operate the functions of the coupler will require a control system This will either be pre installed in the carrier machine OEM fitment or if not present will need to be installed separately SECTI...

Page 14: ...the machine From the seat of the excavator start the machine and lower the excavator arm to near the ground In a very slow motion using the excavator levers raise the dipper arm and crowd the coupler...

Page 15: ...ACHMENTS MAY HIT THE CABIN AND OR BOOM THE QUICK COUPLER OPERATING MANUAL MUST BE REFERRED TO BEFORE COMMENCING OPERATION W A R N I N G 903 002 3 DETACH ATTACH PREPARATION Position coupler for operati...

Page 16: ...ll extend the overall length of the dipper arm ATTACHMENTS MAY HIT THE CABIN AND OR BOOM Your TenX Coupler may enable the operator to use buckets and attachments for which it is not designed i e overs...

Page 17: ...king Wedge or TenX Safety Knuckle as a lifting device FOR INFORMATION RELATING TO SAFE LIFTING PROCEDURES REFER TO SECTION 10 OF THIS MANUAL Always fully engage the coupler to the bucket or attachment...

Page 18: ...hroughout this manual and is helpful to know when dealing with Wedgelock for instruction or future part replacement Reset TRIGGER Safety KNUCKLE Safety ARM Lifting EYE Primary WEDGE Front Back of Coup...

Page 19: ...tion This switch may be the standard fitment switch pre installed in the carrier machine or a third party Lock Out switch installed with the coupler Note that in some carrier machines this switch may...

Page 20: ...to raise in later steps Turn the LOCK OUT switch ON Build hydraulic pressure Place attachment on level ground if not already placed and lift coupler away from attachment pins The Safety KNUCKLE will r...

Page 21: ...LE rides over the front pin and INSTANTLY locks the attachment to the coupler The Primary WEDGE will extend to LOCK the rear pin The Safety ARM not shown will ride over the pin automatically Engage at...

Page 22: ...loads from the lifting eye you must first do the following Remove any attachment or bucket that is currently fitted to the coupler Understand and verify the working load limit of the coupler lifting e...

Page 23: ...ng eye Do not allow the chain shackle or any of the lifting apparatus to contact the chassis of the coupler or any object apart from the lifting eye Fig 10 0 3 Do not use the knuckle front C section o...

Page 24: ...bricate all greasing points the attachment will have to be removed to access all grease points Check hydraulic hoses and fittings for any leaks or wear replace immediately if required Check the hydrau...

Page 25: ...edgelock reserves the right to repair or replace a defective product Repair work may be carried out at Wedgelock s own premises or any location that Wedgelock considers appropriate Repair work carried...

Page 26: ...e does not include any applicable taxes duties freight and insurance 3 Payment 3 1 Wedgelock s standard payment terms are cash before delivery Wedgelock shall notify CUSTOMER when the Wedgelock Produc...

Page 27: ...r to supply Wedgelock Products and or Parts such confirmation only represents a commitment by Wedgelock to supply Wedgelock Products and or Parts pursuant to such Order Such confirmation does not impo...

Page 28: ...pect each shipment immediately upon sight of the shipping documents or the products arrival into port whichever shall be the latter and the following shall apply a CUSTOMER s right of reasonable inspe...

Page 29: ...ble cost of complying with any such requirements 10 3 CUSTOMER acknowledges that Wedgelock shall be relying entirely upon CUSTOMER to convey any specific requirements that CUSTOMER may have in respect...

Page 30: ...Page 30 902 001 46 Rev 1 Parts Service 16 10 2019 SERVICE RECORD HOUR READING MAINTENANCE REPAIR COMPLETED BY DATE SECTION 14 SERVICE RECORD...

Page 31: ...Parts Service 16 10 2019 902 001 46 Rev 1 Page 31 SECTION 14 SERVICE RECORD SERVICE RECORD HOUR READING MAINTENANCE REPAIR COMPLETED BY DATE...

Page 32: ...Page 32 902 001 46 Rev 1 Parts Service 16 10 2019 SECTION 15 MACHINE INFORMATION MACHINE OWNER MAKE AND MODEL COUPLER SERIAL DATE PURCHASED DATE INSTALLED INSTALLER INSTALLATION NOTES...

Page 33: ......

Page 34: ...Wedgelock Equipment Limited 0800 424 482 parts wedgelock com www wedgelock com Operation Video 902 001 46 REV 1...

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