Weber Geset 141 Original User Manual Download Page 1

Page: 1 / 97

Original User’s Manual

Installation, Setup, Operation and Maintenance

Geset 141

Article number of documentation 40020664

Weber Marking Systems GmbH
Maarweg 33
D-53619 Rheinbreitbach
E-Mail: [email protected]
http://www.webermarking.de

Version: 30.01.15 /ZIM

40020664

Summary of Contents for Geset 141

Page 1: ...n and Maintenance Geset 141 Article number of documentation 40020664 Copyright Weber Marking Systems GmbH Weber Marking Systems GmbH Maarweg 33 D 53619 Rheinbreitbach E Mail info webermarking de http...

Page 2: ...Blank page...

Page 3: ...the labeling station 16 Remaining risks 16 Safety instructions 16 Protection devices 18 Main switch 18 Obligations of the operator 19 Authorized persons 19 Personal protective gear 20 Working places...

Page 4: ...label calibration 48 Adjust 3 roll system 49 Adjust product stop 51 Adjust parallelism to product 52 8 Operation 53 Safety instructions 53 Turn on and off labeling machine 53 Start labeling cycle 53 S...

Page 5: ...BARCODE READ TIME 80 124 CYCLE OPTION 81 Parameter list configuration 82 PROGRAMMING 83 Programming Address 83 Overview chart 84 PASSWORD 84 TRANSMIT PARAMETERS TRANSMIT PARAMETERS 85 RECEIVE PARAMET...

Page 6: ...ility for damage arising from the following Nonobservance of operating instructions Improper use Use of untrained personnel Independent changes to the system The use of spare parts that have not been...

Page 7: ...s are offered below of the conventions for the text and illustrations which are used in this manual Buttons switches and pushbuttons that need to be pressed are placed in brack ets Ex Press the Start...

Page 8: ...eady for the hotline Detailed description of the problem All the information from the labeling system rating plate Did the problem arise for the first time after the following After inserting a new ro...

Page 9: ...e applicator up to product labeling Blow On A contact free application mode in which the Tamp takes the printed label by a stationary vacuum grid and applies with air pressure without moving the Tamp...

Page 10: ...ght sensor for identifying a preset minimum of the adjusted label roll diameter for a warning Mandrel A driven axis with a device for fixing the label web The man drel serves for unwinding the label w...

Page 11: ...the application cycle Unwinder Roll or paper holders for rewinding or unwinding the print medium normally for 3 inch cardboard cores The unwinder enables a smooth running unwinding without shock of th...

Page 12: ...of text and symbols to warn of hazards and provide instruction for preventing any personal injury and property damage Safety instructions are introduced by keywords that express the extent of the dan...

Page 13: ...pneumatic shutter at the aperture for the tamp when operating in a wet environment the labeling system has additional air conditioning features in the stainless steel cabinet for use in an aggressive...

Page 14: ...xplosive atmosphere When the labeling system comes into contact with food Modifications and alterations to the labeling station If the machine is independently modified and altered all of the manufact...

Page 15: ...labeler The rollers of the drive unit rotate in opposite directions so that objects can be caught and pulled between the rollers Protective plates and a head plate provide an effective access protect...

Page 16: ...afety aware ness and avoid accidents To prevent hazards observe the special safety instructions and each chapter When connecting the labeler to the customer s conveying system there may arise hazard a...

Page 17: ...AZARD The movements of the labeling station are motor driven by an automatic controller Maintain a distance from moving parts Danger to health from the improper use of lubricants and cleaners HEALTH H...

Page 18: ...d protection devices are completely available and functional Check the protection devices for its function At first operation At regular routine test After exchange of security relevant components and...

Page 19: ...station are repaired by trained personnel or by Techni cians of the Bluhm Weber Group The qualified personnel is trained in handling the integrated controller before pa rameterizations may be arranged...

Page 20: ...ts watches or similar SAFETY GLASSES Wear safety glasses to protect from splashing cleanser and flying parts PROTECTIVE GLOVES Wear protective gloves to protect from sharp edged objects and irritating...

Page 21: ...person To insert and remove the products the 3 roll system is used as op erator station Only one person is permitted to Replacing the consumable material is only permitted when the labeling system ha...

Page 22: ...n further dimensions Min label size W x H 50 x 20 mm Max label size W x H 150 x 300 mm 200 x 300 mm optional Label roll outside diame ter 300 mm corresponds to appr 450 running meters core 76 mm 3 Per...

Page 23: ...tem and foot switch Further more the labeling station provides a mechanical mandrel adjustment for adaption to the different product dimensions Segmented pusher rollers enable the processing of produc...

Page 24: ...t 141 Version 30 01 15 Page 24 of 97 GB Complete overview Fig 4 1 Overview of labeling station No Description 1 ALPHA COMPACT 2 DISPLAY 3 UNWINDER 4 DANCER ARM UNWINDER 5 REWINDER 6 DANCER ARM REWINDE...

Page 25: ...lifted loads RISK OF INJURY Falling loads can cause severe injury or death Do not walk under a lifted load The load may not be tilted The location of the center of gravity must be taken into account w...

Page 26: ...double pallet trucks or forklifts with a sufficient lifting force weight s chapter Specifications When using a forklift drive slowly To unlift the system from pallet a double pallet truck or a forklis...

Page 27: ...htly and can fly back when they are cut and cause injury 2 Remove any film and straps if available 3 Remove if available all transport securing devices from the rubber feet Fig 5 2 Lift labeling stati...

Page 28: ...Procedure 1 Remove the label material from the system 2 Transport the system to its storage location For securing and transporting the labeling system follow the safety instructions in the above sect...

Page 29: ...zard from easily flammable label material FIRE HAZARD The ribbon and labels are easily flammable Potential injury from fire and smoke Keep away from sources of ignition and open fire Hazard from rotat...

Page 30: ...g the necessary fine adjustments Requirements to the installation site An enclosed and clean room Flat solid base any unevenness may not exceed 5 mm when stands from the Bluhm Weber Group are used Suf...

Page 31: ...tem must be completely installed The connections for the compressed air and electricity are close to the labeling site maximum distance of 1 5 m as specified in the chapter Specifications on page 22 R...

Page 32: ...ferent electrical connections depending on machine confi guration that are located laterally at the cabinet Fig 6 1 Electrical connections No Description 1 X8 APPLICATOR DRIVE UNIT INSTALLED FIX 2 X6...

Page 33: ...e cable is available Instruction The labeler is connected to supply voltage as follows Step Procedure 1 Connect the power voltage cable with the power socket 2 Turn on the main switch 3 Turn on the ma...

Page 34: ...s urement error is avoided by the alternation of light and dark in a printed area The sensor is moved to the straightest label edge diagonally at a cut out label Fig 6 2 Positioning label sensor Oguti...

Page 35: ...d No transportation of products Labeling system is turned on Instruction How to teach the label gap sensor to the product Step Procedure 1 Push the Teach button for 2 seconds until the LED flashes up...

Page 36: ...of the sensor to ensure the sensor s function Fig 6 4 Label sensor adjustment No Description 1 LABEL WEB 2 DIRECTION OF ADJUSTMENT 3 LABEL SENSOR Requirements Label web is inserted No transportation o...

Page 37: ...sor calibration can be arranged in automatic mode resp manually in Teach mode Requirements Label web is inserted No transportation of products Labeling system is ready for operation Instruction How to...

Page 38: ...fork light barrier and confirm the shown min value with the button 6 Push 2x the button to store the values The display shows the symbol 7 Push 2x the button and stop balancing by pushing the button...

Page 39: ...eflective sensor Fig 6 6 Low label prewarning No Description 1 SCREWS FOR ADJUSTMENT 2 TABLE DISC 3 SENSOR 4 RANGE OF HEADLIGHTS ADJUSTMENT Requirements The sensor for low label warning is installed L...

Page 40: ...ment Pos 1 Fig 6 6 clockwise X6 Alarm lamp Option The connection of the optional alarm lamp is arranged by a M12 8 pin plug Please note the warnings with the appropriate meanings as follows Fig 6 7 Si...

Page 41: ...n as the Start button of the HMI Panel A signal will be activated and maybe failure messages will be reset by pushing Fig 6 9 PIN assignment X9 I O All outputs which are supplied via P 24 are not alow...

Page 42: ...es Fig 6 10 PIN Customer s side passive PNP I O Interface Product sen sor Interface PLC In Ready Signal PLC In Low label warning PLC In Sync Signal 24VDC to customer s side Customer s side PNP Alpha C...

Page 43: ...rface Product sen sor Interface PLC In Ready Signal PLC In Low label warning PLC In Sync Signal 24VDC to customer s side Customer s side PNP Alpha Compact Remote Start Signal Trigger Apply Signal Inte...

Page 44: ...Start Trigger Signal and the SYNC PULSE TIME depending on parameter setting 010 and 011 in configuration menu see p 73 Start Tigger X2 1 0 Label feed 1 0 Sync Signal X9 Parameter 010 and 011 value 000...

Page 45: ...Adjustment and initial operation The labeling system has to be re adjusted at initial operation or at a product change Ar range the necessary works in listed sequence Works that need to be explained i...

Page 46: ...e is adjusted ex factory The adjustment is arranged to label roll width plus 2 mm Fig 7 1 Adjust labeler to label roll width No Description 1 GUIDE RING 2 ADJUSTING RING Requirement Power supply is of...

Page 47: ...he dancer arm 6 Guide the label web according to the following figures Fig 7 2 through the guiding plate and through the opening of the label sensor to peeler plate and put it around the peeler plate...

Page 48: ...er the label position can be adjusted in functions menu 102 LABEL POSITION s page 67 Requirements Label web is inserted Product feed is stopped Labeler is connected to mains voltage Instructions Pleas...

Page 49: ...and two running rolls It is the target that the product touches the drive roller completely in longitudinal direction ref Fig 7 4 Use therefore The adjustment of the transport roller Pos 3 to the pow...

Page 50: ...R 4 FIXING PLATE TO LABELER Requirements Labeling station is turnd off One or more sample products Instructions Please adjust the 3 roll system as follows Step Procedure 1 Put a sample product in the...

Page 51: ...or adjustment of product stop No Description 1 LOCK OF PRODUCT STOP 2 PRODUCT STOP 3 LABEL ZERO EDGE Requirements Labeling station is turned off One or more sample products Labels are inserted correct...

Page 52: ...establish the original position at any time Requirements One or more sample products Labels are inserted correctly 3 roll system and product stop are adjusted correctly s from page 49 Machine is ready...

Page 53: ...elements at the labeling machine backing rewinder la bel feed are driven by a motor Do not grip in at or between the moving parts Turn on and off labeling machine Fig 8 1 Main switch For operation the...

Page 54: ...talled in the controller In this condition the applicator does arrange any activities When pushing any button the applicator changes to its standard operational state 3 Push the Start button to enable...

Page 55: ...n vary significantly between the different print me dia The ambient conditions such as high temperatures and humidity enhance this effect Remove critical label material before long breaks and after en...

Page 56: ...e displayed with a short text message Trained service personnel can take additional options in operation with the display No Description Specification 1 Display Displays the different pieces of inform...

Page 57: ...with further keys for calling up menus In the menus the Enter key serves for changing a parameter or to confirm inputs 7 LED Stopp If the red LED above the Stop button lights the la beler s standby s...

Page 58: ...ons Push in stand by condition the following buttons simultaneously to reach the following menu Fig 8 4 Buttons below Display Enter Functions menu Enter Configuration mode Programming mode Password pr...

Page 59: ...es of one operation phase The counter is reset to 0000 automatically when switch ing on the machine If a negative number with 4 digits is displayed the counter works in Countdown mode Status line The...

Page 60: ...N 003 SPEED M MIN CONFIGURATION 008 PROD DELAY CONFIGURATION 004 LABEL OPTIONS CONFIGURATION 010 SYNC PULSE TIME CONFIGURATION 012 CALIBRATE LABEL EVENT COUNTER EV1 EV2 EV3 CHANGE LANGU AGE LCD BRIGHT...

Page 61: ...unter If a value above 0000 is entered the countdown function is activated That means in normal operating conditions the entered value is decremented The display shows a mi nus sign in front for the r...

Page 62: ...French Dutch Norwegian Swedish Turkish Language package 2 22800871 English Greek Russian Czech Latvian Polish Span ish Portuguese LANGUAGE SELECTION Selecte the appropriate language LCD BRIGHTNESS Bri...

Page 63: ...estored failures EV5 Maintenance counter increases by 1 after the completion of 256 applying cycles All counter values are stored in the memory of the labeler The time at which to store the counter re...

Page 64: ...the configuration should be saved Press either or to select the required data set Push Enter to save the configuration in the selected data set Push Start or Stop to exit the parameter setting LOAD C...

Page 65: ...shows in the first line behind CONFIGURATION a number with 3 digits e g 101 Thus the number represents the currently selected address In line 2 the respec tively selected parameter is noted LABEL LEN...

Page 66: ...y If password is correct you will return to configuration parameter If password is incorrect PASSWORD INCORRECT E15 will appear Press Start or Stop to exit the parameter setting 101 LABEL LENGTH LABEL...

Page 67: ...e feed speed of the labels can here be adjusted For optimum results label and product speed have to be almost equal ly The adjustment value 0 corresponds to a speed of 0 053 m min The highest value co...

Page 68: ...lead to a higher effective value Fig 8 6 Label feed Following table shows subject to the adjusted speed V1 the required way Rl and durati on Rt of an accleration resp brake ramp RxG 2G 3G 4G 5G V1 m...

Page 69: ...ration and brake ramp 5G is selected s page 99 4 Doubles the delay for abbreviation of the brake ramp 32 selects the pneumatic peeler blade 64 Enables the shaft encoder input for automatic regulation...

Page 70: ...meter Press either or to increase or reduce the value Press Enter to confirm the entry Press Start or Stop to exit the parameter setting 106 LABELS BURST LABELS BURST Herewith the number of label appl...

Page 71: ...r input is selected as start sensor 002 The second secondary product sensor input is selected as start sensor 4 As start signal not a switching edge is used but an input level As long as an input leve...

Page 72: ...or getting a low delay and a high clock speed 109 TRIGGER BLANK TRIGGER BLANK This parameter is used for debouncing of sensor input i e after a trigger event subse quent trigger signals are ignored Th...

Page 73: ...figuration parameter Press either or to increase or reduce the value Press Enter to confirm the entry Press Start or Stop to exit the parameter setting 111 SYNC PULSE DELAY SYNC PULSE DELAY With this...

Page 74: ...be repeated Press Enter to start calibration Press Start or Stop to exit the parameter setting 113 VACUUM LEVEL This parameter determines the threshold for label presence detection on tamp A value of...

Page 75: ...rs Normally the vacuum is controlled after printing proce dure For particular applications the value can be set to 000 whereby the examination of the vacuum is started together with printing Press Ent...

Page 76: ...alue Press Start or Stop to exit the parameter setting Parame ter value Connection Function 00 Immediate extension of applicator 01 Product Sensor 1 J14 Edge triggering leading edge Triggering in case...

Page 77: ...in Blow On mode via the value 000 The label will be blown off directly without movement of the applicator The dimensioning of the adjusted time unit value x 10ms should correspond to the ac tual time...

Page 78: ...GGER Herewith the trigger signal for the blow off of a label is adjusted In case of value 000 the label will be blown off without delay or rather automatically Higher values stop the apply ing cycle a...

Page 79: ...eter Push the buttons or to increase or reduce the parameter value unit value x 10ms value 000 no delay Press Enter to save the value Press Start or Stop to exit the parameter setting 121 BLOW TIME Th...

Page 80: ...it value x 100ms value 000 no query of home position value 255 waits in definitely for home position signal Press Enter to save the value Press Start or Stop to exit the parameter setting 123 BARCODE...

Page 81: ...uring tamp movement 008 Activates corner wrap application function for systems with 90 180 rotating tamp op tion 016 Activates the vacuum or rather label on pad query after label transfer during tamp...

Page 82: ...LABEL LENGTH CM 102 LABEL POSIT CM 103 SPEED M MIN 104 LABEL OPTIONS 105 LABELS QUEUE 106 LABELS BURST 107 LABEL TRIGGER 108 PROD DELAY 109 IGN TRIGGER MM 110 SYNC PULSE TIME 111 SYNC PULSE DELAY 112...

Page 83: ...he consideration of all 256 service parameters A further simultanous pushing of the buttons and grants access to further sub menu with 4 additional functions that concern the total configuration of th...

Page 84: ...er to change to the last digits Press either or key in order to increase or reduce the val ue corresponding cursor is flashing Press Enter to confirm your input With the valid password you will return...

Page 85: ...his submenu To exit PROGRAMMING press the Start or Stop key RECEIVE PARAMETERS RECEIVE PARAMETERS Improper data received through this function may lock up the machine or cause unpredictable behavior T...

Page 86: ...le to activate this function when switching on the Alpha Compact by pressing simul taneously the Start Stop keys for at least 5 seconds Press either or key to move to the next parameter Press Enter to...

Page 87: ...e used must be observed along with the applicable safety and disposal regulations Damages of machines and machine parts Failed or faulty maintenance and repair works reduce the opera tional availabili...

Page 88: ...either daily or each time you change the label roll the drive rol lers When using the recommended sprays please spray only a slight quantity onto a lint free cloth Clean with the cloth then the appro...

Page 89: ...brush and compressed air spray 2 Check lines tubes screw connections valves cylinders and motors for leakage and or fixed seat Possible repairs have to be arranged immediately and professionally 3 Re...

Page 90: ...TUCH LINT FREE CLOTH REINIGUNGSFOLIE LAP SHEET BESTELLANNAHME ORDER PROCESSING TISCHDRUCKER DESKTOP PRINTER ETIKETTIERER LABELER DRUCKMODULE PRINT MODULES ETIKETTIERER LABELER DRUCKKOPF PRINTHEAD GUM...

Page 91: ...faulty spare parts can impair safety and cause injury or damage to the machine Only use original spare parts or parts that are specifically ap proved by the Bluhm Weber Group The standard spare parts...

Page 92: ...anic Failures and Messages by Display The possible causes and their elimination is explained in the following two sequences Mechanic errors Problem Possible cause Solution Label liner tears Damage of...

Page 93: ...Load label web again if appli cable or check position of the label sensor Remove adhesive residues at the scanning roll Label length is more than 300mm Adjust the label length in confi guration menu i...

Page 94: ...If the labeling is performed correctly the label is free from creases straight always at the same position on the product No correction is necessary Fig 10 1 Product with correct labeling result Erro...

Page 95: ...es in ternal communication prob lems between controller and motor control Possible cause can be loose cable connections inside and outside of the controller or strong magnetic fields in the environ me...

Page 96: ...and maintenance list 89 Key combinations 58 Label calibration 48 57 74 Label leading edge 34 Label liner tears 92 Label loading 47 Label Out 10 Label remover 88 Label zero edge 51 Load Configuration...

Page 97: ...the machine FR Nous d clarons sous notre responsabilit exclusive que la machine Geset 141 DE auf das sich diese Erkl rung bezieht folgenden Bestimmungen und Richtlinien entspricht GB to which this de...

Search results

Summary of Contents for Geset 141

Reviews:

Weber Geset 141, Original User Manual, Page: 1 / 97

Search results

Summary of Contents for Geset 141

Reviews: