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D-6

General Maintenance

Weber Spider Stopper™ Guards

Your Weber Gas Barbecue, as well as any outdoor gas
appliance, is a target for spiders and other insects.
They can nest in the venturi section (Venturi(1), air
shutter(2), venturi fin(3) ) of the burner tubes. This
blocks the normal gas flow, and can cause the gas to
flow back out of the air shutter. This could result in a
fire in and around the air shutters, under the control
panel, causing serious damage to your barbecue.

The Weber Spider Stopper™ Guard(1) is factory
installed. It fits tightly around the air shutter section of
the burner tube and the valve, thereby preventing
spiders and other insects access to the burner tubes
through the air shutter openings.

We recommend that you inspect the Weber Spider
Stopper Guards at least once a year. (See Section
“Annual Maintenance”.) Also inspect and clean the
Spider Stopper Guards if any of the following
symptoms should ever occur:
1) The smell of gas in conjunction with the burner

flames appearing yellow and lazy.

2) Barbecue does not reach temperature.
3) Barbecue heats unevenly.
4) One or more of the burners do not ignite.

 DANGER

Failure to correct the above mentioned
symptoms may result in a fire, which can
cause serious bodily injury or death, and
cause damage to property.

Main Burner Flame Pattern

The Weber Gas Barbecue burners have been factory
set for the correct air and gas mixture. The correct
flame pattern is shown.
1) Burner tube
2) Tips occasionally flicker yellow
3) Light blue
4) Dark blue

If the flames do not appear to be uniform throughout
the burner tube, follow the burner cleaning procedures.

Main Burner Cleaning Procedure

Turn off the gas supply. Remove the manifold.
Look inside each burner with a flashlight.

Clean the inside of the burners with a wire (a straight-
ened-out coat hanger will work). Check and clean the
air shutter opening at the ends of the burners. Check
and clean the valve orifices at the base of the valves.
Use a brass bristle brush to clean outside of burners.
This is to make sure all the burner ports are fully open.
CAUTION: Do not enlarge the burner ports when
cleaning.

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(2)

(3)

(1)

(2)

(3)
(4)

(1)

Summary of Contents for 55062

Page 1: ...is appliance WARNING Follow all leak check procedures carefully in this manual prior 55062 0100 Natural Gas DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flames 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department Leaking gas may cause a fire or explosion which can cause serious bodily injury or d...

Page 2: ...five minutes before attempting to relight using the lighting instructions Do not use charcoal or lava rock in your Weber gas barbecue Never lean over open grill or place hands or fingers on the front edge of the cooking box Should a grease fire occur turn off all burners and leave lid closed until fire is out Do not enlarge valve orifices or burner ports when cleaning the valves or burners The Web...

Page 3: ... insects within the burner tubes as set out in this owner s manual Deterioration or damage due to severe weather conditions such as hail hurricanes earthquakes or tornadoes discoloration due to exposure to chemicals either directly or in the atmosphere is not covered by this Limited Warranty There are no other express warrants except as set forth herein and any applicable implied warranties of mer...

Page 4: ...faces and Gas Connection Guidelines C 1 Operating D 1 Lighting D 1 Manual Lighting D 2 Lighting the side burner D 3 Cooking D 4 Storage and or Nouse D 4 Cleaning D 4 Annual Maintenance D 5 General Maintenance D 6 Replacing Main Burners D 7 Crossover Ignition System Operations D 8 Troubleshooting D 9 Side Burner Troubleshooting D 10 Contents ...

Page 5: ...below ground In Canada the installation of this appliance must comply with local codes and or Standards CAN CGA B149 1 Installation Code for Natural Gas Burning Appliances and Equipment Storage The gas must be turned OFF at the natural gas supply when the Weber Gas Barbecue is not in use When the Weber Gas Barbecue is stored indoors the gas supply must be disconnected Operating WARNING Only use th...

Page 6: ... 6 43 42 19 16 41 40 18 Genesis Gold C NG 1 2 3 4 5 6 7 8 9 10 11 12 13 16 18 17 19 20 21 14 15 23 24 25 26 27 29 26 30 31 32 33 34 35 36 37 38 39 53 55 56 57 58 59 44 45 46 47 48 49 50 39 51 52 28 22 54 ...

Page 7: ...p Pans 25 1 4 20 x 2 inch Bolt 26 Frame Connector 27 Front Panel 28 Condiment Basket 29 Front Frame 30 Casters 31 Wheels 32 Hubcaps 33 Bottom Shelf 34 Thermometer 35 Right Endcap 36 Burner Control Knobs 37 Control Panel 38 Igniter Button 39 Control Panel Hardware 40 Side burner 41 Side Burner Bracket Right side 42 Sideburner support clip 43 Side Burner Bracket Left side 44 Crossover Tube 45 Front ...

Page 8: ...e and the kettle configuration are registered trademarks of Weber Stephen Products Co 200 East Daniels Road Palatine IL 60067 6266 U S A This product is covered by one or more United States patents and patents in other nations globally Printed in the U S A ...

Page 9: ...ox Pull out bottom tray from cooking box Remove packaging material from bottom tray catch pan holder catch pan and drip pan Remove Grill from Lower Packaging WARNING Lifting the barbecue from the lower packaging requires at least two people With two people lift straight up and over lower packaging and cardboard support ...

Page 10: ...face 1 Right Work Surface with Side Burner 1 12 Foot Hose 1 Flavorizer Bars 5 Cooking Grates 2 Condiment basket 1 Bottom Shelf 1 Slide Out Buttom Tray 1 Catch pan holder 1 Catch Pan 1 Disposable Drip Pans 2 You will need Phillips screwdriver 7 16 open end or an adjustable wrench ...

Page 11: ... of the catch pan holder must be on the same side as the finger grip 1 of the bottom tray Slide the bottom tray onto the mounting rails under the cooking box with finger grip toward you 1 WARNING Do not line bottom tray with aluminum foil It can cause grease fires by trapping the grease and not allowing grease to flow into the catch pan Put the disposable drip pan into the catch pan Slide the catc...

Page 12: ...of the lid Install the bottom shelf You will need Bottom shelf Set the bottom shelf in place between the two frame connectors underneath the cooking box Install the condiment basket Place the wire hooks over the front frame to the left of the cooking box and to the right of the control panel Install Flavorizer Bars and Cooking Grates You will need five Flavorizer Bars and two cooking grates Place ...

Page 13: ...uidelines C049 a Install Left Work Surface You will need left work surface two 1 2 inch bolts two nylon washers and a 7 16 inch or adjustable wrench Insert the left work surface tabs in the slots in the frame 1 Slip washers on the bolts and insert the bolts as shown 2 Tighten 1 2 Install Side Burner Assembly You will need side burner assembly assembly includes mounting frame two 1 2 inch bolts two...

Page 14: ...itting can be installed horizontally or pointing downward Installing the fitting with the open end pointing upward can result in collecting water and debris The dust covers supplied plastic plugs help keep the open ends of the quick disconnect fitting clean while disconnected Pipe compound should be used which is resistant to the action of natural gas when connections are made The outdoor connecto...

Page 15: ...est solutions including soap and water may be slightly corrosive all connections should be rinsed with water after checking for leaks WARNING Do not ignite burners when leak checking Gas Line Piping If the length of the line required does not exceed 50 feet use a 5 8 O D tube One size larger should be used for lengths greater than 50 feet Gas piping may be copper tubing type K or L polyethylene pl...

Page 16: ...ing with a wrench and recheck for leaks with soap and water solution If a leak persists after retightening the fitting turn OFF the gas DO NOT OPERATE THE BARBECUE Contact the Customer Service Representative in your region using the contact information sheet provided with your manual 3 Side burner hose to side burner connection 4 Valves to manifold connections 5 Hose to quick disconnect connection...

Page 17: ...ach burner control knob clockwise to the OFF position Turn gas supply OFF at the source Operating 1 Open the lid 2 Make sure all burner control knobs are turned OFF Push each burner control knob down and turn clockwise to ensure that they are in the off position 3 Turn the gas supply valve on WARNING Do not lean over the open barbecue Keep your face and body at least one foot away from the matchli...

Page 18: ...he matchlight hole in the front of the cooking box WARNING Do not lean over the open barbecue Keep your face and body at least one foot away from the matchlight hole when lighting the barbe cue 5 Push Front burner control knob down and turn to START HI 6 Check that the burner is lit by looking through the matchlight hole on the front of the cooking box You should see a flame WARNING If the burner ...

Page 19: ...e on turn clockwise 5 Push down and turn the side burner control valve to HI 6 Push the side burner igniter button several times so it clicks each time CAUTION Side burner flame may be difficult to see on a bright sunny day WARNING If the side burner does not light 1 Turn OFF the side burner control valve 2 Wait 5 minutes to let the gas clear before you try again or try to light with a match Light...

Page 20: ... grates and Flavorizer Bars contact the Customer Service Representative in your region using the contact information sheet provided with your manual Outside surfaces Use a warm soapy water solution to clean then rinse with water CAUTION Do not use oven cleaner abrasive cleansers kitchen cleansers cleaners that contain citrus products or abrasive cleaning pads on barbecue or cart surfaces Slide out...

Page 21: ...n Turn on gas supply WARNING Do not ignite burners while leak checking Check for leaks by wetting the connections with the soap and water solution and watching for bubbles If bubbles form or if a bubble grows there is a leak Note Since some leak test solutions including soap and water may be slightly corrosive all connections should be rinsed with water after checking for leaks Inspection and Clea...

Page 22: ... with the burner flames appearing yellow and lazy 2 Barbecue does not reach temperature 3 Barbecue heats unevenly 4 One or more of the burners do not ignite DANGER Failure to correct the above mentioned symptoms may result in a fire which can cause serious bodily injury or death and cause damage to property Main Burner Flame Pattern The Weber Gas Barbecue burners have been factory set for the corr...

Page 23: ...uts 1 that hold the manifold to the cooking box Pull the manifold and valve assembly out of the burners and carefully set it down 6 Slide the burner assembly out from under the guide screw and washer 1 in the corners of the cooking box 7 Lift and twist the burner assembly slightly to separate the crossover tube 1 from the burners Remove the burners from the cooking box 8 To reinstall the burners r...

Page 24: ...rossover Ignition System still fails to light Contact the Customer Service Representative in your region using the contact information sheet provided with your manual 3 2 1 1 2 9 Reinstall the Spider Stopper Guards Slightly rotate the Spider Stopper Guards so that the seams are in line with the Venturi fins 1 There should be no gaps in the seams or in the fit around the burners 2 and valves 3 CAUT...

Page 25: ...vorizer bars heavily coated with burned on grease Is the bottom tray dirty and not allowing grease to flow into catch pan All burners on high for 10 to 15 minutes for preheating Clean thoroughly See Section Cleaning Clean bottom tray Burner flame pattern is erratic Flame is low when burner is on HIGH Flames do not run the whole length of the burner tube Are burners clean Clean burners See Section ...

Page 26: ... Before attempting any troubleshooting steps all gas controls and supply valves should be in the OFF position Side Burner maintenance WARNING All gas controls and supply valves should be in the OFF position Check igniter Remove side burner cover To remove side burner cover remove control knob and screws that hold cover to bottom 1 1 Make sure wire is connected between igniter and electrode Check t...

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