Weber mt 0116261 Operating And Maintenance Manual Download | Manualshive

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CR 5-II

CR 5-II E

0116261

0116262

Operating and

Maintenance Manual

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Summary of Contents for 0116261

Page 1: ...CR 5 II CR 5 II E 0116261 0116262 Operating and Maintenance Manual ...

Page 2: ...he machine is a rating plate Note down the information given on this plate so that you can recreate the rating plate should the plate be lost 1 Designation 2 Type 3 Serial number 4 Year of construction 5 Mass kg 6 Rated power kW ...

Page 3: ...8 2 Beschreibung der Wartungsarbeiten 22 8 2 1 Luftfilter reinigen 22 8 2 2 Keilriemen prüfen 22 8 2 3 Motorölstand prüfen 23 8 2 4 Motoröl wechseln 23 8 2 5 Motorölfilter reinigen 24 8 2 6 Wasserabscheider kontrollieren 25 8 2 7 Kraftstofffilter wechseln 25 8 2 8 Hydraulikölstand prüfen 25 8 2 9 Schwingungserregeröl wechseln 26 8 2 10 Dauerladegerät verwenden 26 8 3 Betriebsstoffe und Füllmengen ...

Page 4: ...aintenance manual must always be kept at the implementation site of the machine and be available to the machine operator Enclosed with this manual is a valid declaration of conformity and a spare parts lists for orders of spare parts Store these documents carefully If you require any additional information turn to your Weber MT dealer Found on the last page of this manual is a QR code Scan it to a...

Page 5: ...e and the required controls An air cooled Hatz diesel engine makes the exciter vibrate via a centrifugal clutch The generated force is transmitted between top and bottom section via a V belt The engine speed is adjusted between idle speed and full throttle speed via a gas lever Forward and reverse travel is variably controlled with a handle via a hydraulic system 2 Description The machine ...

Page 6: ...rating speed 1 min 3000 3000 Operating speed soil dependent m min 20 20 Incline capacity soil dependent 35 35 Vibration System Two wave vibrator Two wave vibrator Drive concept Mechanical Mechanical Frequency Hz 75 75 Centrifugal force kN 42 42 Noise emissions in accordance with 2000 14 EC Sound pressure level LPA ascertained in accordance with EN 500 dB A n a n a Sound power level LWA ascertained...

Page 7: ...k position is behind the machine The operator must guide the machine safely with both hands on the handle Non intended use Unless used as intended the machine involves a risk of personal injury and property damage The machine is expressly not suitable for compacting frozen subsurfaces compacting hard soils that cannot be compacted further compacting non bearing material compacting highly cohesive ...

Page 8: ...ries without the approval of Weber MT the manufacturer will not assume liability for any resulting personal injury or property damage All maintenance and repairs must be carried out with original Weber MT spare parts Untested spare parts may affect the reliability and safety of the machine Before starting the machine There is danger of material damage if the machine is started before necessary mai...

Page 9: ...tion Monitor the surroundings to avoid injury to third parties or material damage Suspend operation and shut down the machine if detecting damage on the machine during operation Stop operation and shut down the machine if the light indica tors of the start module do not go out shortly after startup or come on during operation The symbol is lit permanently during operation It signals that the engin...

Page 10: ...Residual oil and lubricants that may have been rinsed off have a negative impact on the environment and must be collected by suitable means e g oil separator Safe handling of combustion engines Combustion engines pose a particular risk during operation Their exhaust emissions contain carbon monoxide a colorless and odorless gas that is extremely hazardous which if inhaled even briefly can cause un...

Page 11: ...rns of the danger of material damage CAUTION warns of the danger of slight injury WARNING warns of a danger that may lead to death or serious injury DANGER warns of a danger that will lead to death or serious injury unless avoided ATTENTION CAUTION WARNING DANGER The information symbol provides supplemental information on the operation of the machine and points to complementary technical informati...

Page 12: ...ns must be checked for firm seat on a reg ular basis and particularly after initial use 2 The fuel tank may only be fueled with diesel 3 Turn the gas cap to open and close it 4 Use the designated lifting ring to lift the machine Sound power level 108 dB A Wear ear protection ...

Page 13: ...l components for visible damage Do not start the machine if detecting visible damage Contact the responsible dealer Check if the shipment of the machine and its components is complete Check the fill level of the operating fluids and top off if necessary Set up the machine at its place of use ...

Page 14: ...8 9 Operating positions on the machine Overall view CR 5 1 Base plate with exciter 2 Mounting bracket 3 Gas lever 4 Handle 5 Lock for the guide bar 6 Lifting ring 7 Engine 8 Reversing starter 9 Battery cover CR 5 E only ...

Page 15: ...erial damage from running electric starter The ignition key must spring back from position 2 to position 1 Otherwise Shut down the machine immediately This indicator comes on if the charging current supply to the starter battery is insufficient While operation of the machine can resume the cause of the insufficient charging current supply must be identified and rectified This indicator warns of in...

Page 16: ...r excessive wear Visual inspections Hydraulic line for leaks Fuel system for leaks Rubber buffers for crack formation Other damage Check and if necessary correct the fill levels Engine oil Hydraulic oil Fuel Other inspections Check all threaded unions for firm seat Verify compliance with the maintenance schedule ...

Page 17: ...ely Repeat the process if the engine does not start Set the gas lever to idle speed Allow the engine to warm up for a few minutes The machine is ready for operation E start Adjust the desired work height of the guide bar with the set screw 1 Bring the gas lever into the full throttle position Turn the ignition key to position 2 and hold it until the en gine turns over Release the ignition key as s...

Page 18: ...the full throttle position Switch between forward and reverse travel by setting the handle to the corresponding direction Compacting Switching off the engine Bring the gas lever into the idle speed position Press the switch off button 3 On machines equipped with an electric starter turn the ignition key to position 0 and pull out the ignition key The forward and reverse travel of the machine is in...

Page 19: ...rticularly in the area of public traffic surfaces Storage for an extended period If the machine will not be used for a period longer than one month the following measures must be taken Clean the entire machine thoroughly Check the entire machine for leaks Correct any detected defects Empty fuel and fill the tank with clean fuel Check and if necessary correct the engine oil level Check and clean ai...

Page 20: ...enance and repairs e g crushing at moving parts Following the conclusion of all maintenance and repairs all protective fixtures must be refitted and placed back into operation Discharged operating fluids have a negative impact on the environment They must be collected and stored in suitable containers Disposal in accordance with environmental protection regulations All maintenance work may only be...

Page 21: ...he valve play of the engine adjust if necessary X X Hatz instructions Re tighten all accessible threaded connections X Clean the air filter X 8 2 1 Change the fuel filter X 8 2 7 Clean the engine oil filter X 8 2 5 Check the oil level of the transmission X 8 2 8 Change the oil in the exciter X 8 2 9 The regulations and the operating and maintenance manuals of the engine manufacturer must be compli...

Page 22: ... air filter insert from inside to outside with compressed air Check and if necessary replace the air filter cartridge Tighten the air filter cartridge using the knurled nut Screw on the air filter cover Shut down the machine Remove the V belt guard 1 Check the V belt 2 for cracks and wear Replace the V belt if it shows signs of extensive wear or other damage Fit the V belt guard 8 2 2 Check V belt...

Page 23: ...he crankcase Unscrew the oil dip stick from the crankcase The correct oil level is between the min and the max marks When the oil level reaches the min mark fill in fresh oil in accordance with the specification 8 2 4 Change the engine oil CAUTION Danger of burn injuries at the hot engine and its attachments Allow the combustion engine to cool down sufficiently before starting work Use extra cauti...

Page 24: ...TION Danger of burn injuries at the hot engine and its attachments Allow the combustion engine to cool down sufficiently before starting work Use extra caution during work on the engine when it is at operating temperature Drain the engine oil Loosen the fastening screw of the oil filter 1 by approx 5 turns Grab the screw on the oil filter 2 and pull the filter out of the engine case Blow out the o...

Page 25: ... plug 1 Unscrew the drain plug 1 to one thread Allow the fuel water mix to drain into the transparent vessel until only pure fuel flows from the plug Seal the plug tightly again CAUTION Risk of environmental pollution from spilled fuel During the draining of the water held in the water separator a small amount of fuel is drained along with the water Collect the fuel water mix and dispose of it in ...

Page 26: ...permanent charger The operating manual is included with every permanent charger 8 2 9 Change the oil in the exciter Start the engine and allow the engine to warm up for a few minutes Switch off the engine Tilt the machine slightly Place a suitable collection vessel under the machine Loosen the oil drain plug Allow the oil to drain Tilt the machine in the other direction Fill fresh oil into the exc...

Page 27: ... Diesel 4 6 l Diesel in accordance with DIN 51601 DK Fuel tank or BS2869 A1 A2 or STM D975 1D 2D Fully synthetic transmission fluid API GL 5 GL 4 Vibrator First filling Fuchs Titan SINTOPOID 0 75 l LS SAE 75W 90 Gearshift Transmission fluid DEXRON II D ATF First filling As necessary Fuchs Titan ATF 3000 or equivalent 8 3 Operating fluids and fill levels ...

Page 28: ...T youtube com MyWeberMT Weber Maschinentechnik GmbH Im Boden 5 8 10 57334 Bad Laasphe Germany Phone 49 2754 398 0 Fax 49 2754 398 101 info webermt de www webermt de 085101205 104 CR 5 II_2020 08 Original operating manual ...

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