Wayne P250 series Manual Download Page 31

 

64659-001 REV. A 07/06/18 

31 

WARRANTY 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 

4.   A  burner  so  repaired  will  then  carry  the  LIMITED 

WARRANTY  equal  to  the  unexpired  portion  of  the 
original burner LIMITED WARRANTY. 

5.  If  inspection  by  WAYNE  does 

NOT

  disclose  any 

defect  covered  by  this  LIMITED  WARRANTY,  the 
burner  or  burner  component(s)  will  be  either 
repaired  or  replaced  at  the  expense  of  the 
customer  and  WAYNE”S  regular  charges  will 
apply.  

6.  If the original manufacturer of a burner component 

offers  a  warranty  greater  than  either  of  our 
LIMITED  WARRANTIES  described  above,  then 
this  portion  will  be  added  to  our  LIMITED 
WARRANTY. 

 
This  LIMITED  WARRANTY  does 

NOT 

cover  products 

which  have  been  damaged  as  the  result  of  accident, 
abuse, 

misuse, 

neglect, 

improper 

installations, 

improper  maintenance  or  failure  to  operate  in 
accordance with WAYNE’s written instructions. 
 
These  LIMITED  WARRANTIES  do  not  extend  to 
anyone  except  the  first  purchaser  at  retail  and  only 
when the burner is in the original installation site. 

IMPLIED  WARRANTIES  OF  MERCHANTABILITY 
AND  FITNESS  FOR  A  PARTICULAR  PURPOSE 
SHALL  BE  LIMITED  TO  THE  DURATION  OF  THE 
LIMITED  EXPRESS  WARRANTIES  CONTAINED 
HEREIN.  WAYNE  EXPRESSLY  DISCLAIMS  AND 
EXCLUDES  ANY  LIABILITY  FOR  CONSEQUENTIAL 
OR INCIDENTAL DAMAGES OF  ANY NATURE FOR 
BREACH 

OF 

ANY 

EXPRESS 

OR 

IMPLIED 

WARRANTY. 

Some  states  do  not  allow  limitation  on  how  long  an 
implied  warranty  lasts, so the above  limitation may not 
apply  to  you.  Also,  some  states  do  not  allow  the 
exclusion  or  limitation  of  incidental  or  consequential 
damages, so the above limitation or exclusion may not 
apply  to  you.  WAYNE  neither  assumes  or  authorizes 
any person to assume for WAYNE any other liability or 
obligation in connection with the sale of these products. 
This  warranty  gives  you  specific  legal  rights,  and  you 
may  also  have  other  rights  which  vary  from  state  to 
state.  

 

 

 
 
 
 

WAYNE 

COMBUSTION 

SYSTEMS 

(“WAYNE”) 

warrants  to  those  who  purchase  its 

Oil  Burner  Models 

for  resale  or  for  incorporation  into  a  product  of  resale, 
that  its  burner  is  free  from  defects  in  material  and 
workmanship  under  normal  use  and  service  for  thirty-six 
(36)  months  from  the  date  of  manufacture. 

ALL  GAS 

BURNERS 

manufactured  by  “WAYNE”  will  be  similarly 

warranted  for  eighteen(18)  months  from  date  of 
manufacture except where original manufacture offers a 
greater warranty. (Reference #6 below) THESE LIMITED 
WARRANTIES DO NOT APPLY UNLESS THE BURNER 
COVERED  BY  IT 

IS  PROPERLY  INSTALLED  BY  A 

QUALIFIED,  COMPETENT  TECHNICIAN

,  WHO  IS 

LICENSED  WHERE  STATE  AND/OR  LOCAL  CODES 
PREVAIL,  AND 

WHO  IS  EXPERIENCED  IN  MAKING 

SUCH  INSTALLATIONS

,  in  accordance  with  NFPA  #31 

of  the  national  fire  protection  association  and  in 
accordance with all local, state and national codes. 
 
Any 

IN-WARRANTY 

burner  component  which  is 

defective  in  material  or  workmanship  will  be  either 
repaired or replaced as follows: 
 

1.  Fuel  pumps,  motors,  transformers,  gas  valves,  and 

controls should be returned to an authorized service 
station or distributor of WAYNE for determination of 
applicability  of  this  LIMITED  WARRANTY  as  to 
either  repair  or  replacement,  where  said  service 
station  or  distributor  is  reasonably  available  in  the 
customer’s  locality.  The  manufacturers  of  burner 
components  regularly  publish  and  distribute  listings 
showing  the  locations  of  their  network  of  service 
stations. Where such local service is NOT available 
for the burner components described above or other 
burner  parts  are  involved,  these  items  should  be 
returned,  freight  prepaid,  to  WAYNE  Service 
Department,  801  Glasgow  Ave,  Fort  Wayne, 
Indiana 46803. 

2.  Burners  and/or  component(s)  determined  to  be 

covered  under  this  LIMITED  WARRANTY  by 
WAYNE  shall  be 

repaired  or replaced  at WAYNE’s 

sole option. 

3.

 

WAYNE is not responsible for any labor cost for the 
removal  and  replacement  of  said  burner  or  burner 
components and equipment associated therewith.

 

LIMITED WARRANTIES FOR OIL AND 

GAS BURNERS, MADE BY WAYNE AND 

USED IN RESIDENTIAL INSTALLATIONS 

Summary of Contents for P250 series

Page 1: ...ication Date 07 06 18 NOTE Dimensions in are informational only English values take priority READ THIS MANUAL BEFORE USING THIS PRODUCT FAILURE TO FOLLOW THE INSTRUCTIONS AND SAFETY PRECAUTIONS IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH KEEP THIS MANUAL FOR FUTURE REFERENCE INSTALLER LEAVE THIS MANUAL WITH THE END USER INSTALLATION OF THE BURNER MUST BE DONE BY A QUALIFIED INSTALLER IN A...

Page 2: ... c CO2 O2 CO PPM INSTALLER S NAME CONTRACTOR NAME CONTRACTOR ADDRESS CONTRACTOR PHONE NUMBER CONTRACTOR LICENSE DATE OF INSTALLATION COMMENTS ABOUT INSTALLATION START UP THESE INSTRUCTIONS SHOULD BE AFFIXED TO THE BURNER OR ADJACENT TO THE APPLIANCE BURNER APPLIANCE SERVICE LOG SERVICE DATE TECHNICIAN COMPANY ADDRESS CONTRACTOR LICENSE WORK PERFORMED ...

Page 3: ...ge that appears next to the warning describes the hazard which can be either written or pictorially presented NEVER remove or tamper with the warning labels safety devices or guards fitted on the unit Wayne Combustion System is NOT responsible for any bodily injury and or property damage that may result from operation outside of the stated operating conditions for which this unit was intended Indi...

Page 4: ...MOXOXIDE IS A COLORLESS ODORLESS GAS THAT CAN KILL FOLLOW THESE RULES TO CONTROL CARBON MONOXIDE Do not use this burner if in an unvented enclosed area Carbon monoxide may accumulate Do not adjust the pressure regulator High pressures produce carbon monoxide Check flue gases for carbon monoxide This check requires specialized equipment Allow only qualified burner service persons to adjust the burn...

Page 5: ...mber when calling or writing Proposition 65 material This product can expose you to chemicals including lead nickel carbon monoxide and sulfur dioxide which are known to the State of California to cause cancer or birth defects or other reproductive harm For more information go to www p65Warnings ca gov If any instructions in the manual are not clear contact Wayne Combustion Systems at 1 260 425 92...

Page 6: ... the Burner 8 Sizing and Inspection of Gas Piping 10 ELECTRICAL WIRING OF BURNER 13 SETUP 14 Orifice 14 Calibrating the Blower 16 Dip Switches 17 Modulating Valve 17 Final Steps of Setup 19 SEQUENCE OF OPERATION 20 iHEAT BOARD FEATURES 20 On Off Feature 20 Diagnostic Lights 21 TROUBLESHOOTING GUIDE 22 SERVICE INFORMATION 24 Electrode Position Factory Setting 25 Wiring Diagram 27 Exploded Views 28 ...

Page 7: ... accessed through an opening on the face of the iHEAT control See setup information for the proper settings of the switches The control also incorporates a series of lights that signify the operating state of the system and assist in the diagnosis of the system should it require repair In the event of improper combustion air blower speed the control will act to shut off the flow of gas by de energ...

Page 8: ...HEAT are also available with all burner parts contained in an enclosure Such burners have additional mounting holes on the enclosure body or may be mounted on an optional pedestal Figure 1 Mounting Flange Dimensions Flange may not support the full weight of burners that have an attached enclosure Use the mounting holes provided in the enclosure or the optional pedestal accessory for additional sup...

Page 9: ...59 001 REV A 07 06 18 9 An alternate flange with a smaller profile is used on some models per OEM specifications The dimensions for the alternate flange are shown below Figure 2 Alternate Flange Dimensions ...

Page 10: ...ng the gas supply pressure to the burner A manual shutoff valve shall be installed in the gas supply line external to the appliance See Figure 3 The piping should be so installed as to be durable substantial and gas tight It should be clear and free from cutting burrs and defects in structure or threading Aluminum tubing should not be used for the main gas supply Joint compounds pipe dope should b...

Page 11: ... any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3500 PaG Pipe Sizing Chart for Natural Gas 0 0 5 psi with Straight Schedule 40 Metal Pipe This table is based on 0 0 5 psi inlet pressure specific gravity of 0 6 and a pressure loss of 0 5 w c Maximum Capacity of Pipe Size in Btu per Hour Length of Pipe ft 1 2 3 4 1 1 1 4 1 1 2 10 175 000 360 000...

Page 12: ... 000 5 501 000 125 74 000 155 000 292 000 600 000 899 000 1 730 000 4 876 000 150 67 000 140 000 265 000 543 000 814 000 1 568 000 4 418 000 200 58 000 120 000 227 000 465 000 697 000 1 342 000 3 781 000 250 51 000 107 000 201 000 412 000 618 000 1 189 000 3 351 000 300 46 000 97 000 182 000 373 000 560 000 1 078 000 3 036 000 350 42 000 89 000 167 000 344 000 515 000 991 000 2 793 000 400 40 000 ...

Page 13: ...as leaks use a soap solution After the piping and meter have been checked completely purge the system of air Be sure to relight all the gas pilots on other appliances ELECTRICAL WIRING OF BURNER Electrical components for the burner are mounted on a subplate which ships with the burner The wiring diagram in Figure 13 shows how to wire the burner to the subplate and where to connect line voltage The...

Page 14: ...g low fire rate with this orifice would be 10 000 Btu hr Selecting the proper gas orifice size is important for optimal system performance If the selected orifice produces a high fire rate that is more than necessary for the appliance during loaded operation the iHEAT system will operate at the very low end of the firing rate a majority of the time The best system performance will be obtained when...

Page 15: ...0 1250 2 00 140 000 5 13 64 0 2055 1 75 140 000 30 0 1285 2 50 150 000 4 0 2090 2 00 150 000 29 0 1360 2 75 160 000 3 0 2130 2 50 160 000 28 9 64 0 1405 2 75 170 000 1 0 2280 2 75 170 000 27 0 1440 3 00 175 000 A 0 2340 2 75 175 000 26 0 1470 3 00 185 000 B 0 2380 3 00 185 000 25 0 1500 3 25 190 000 C 0 2420 3 00 190 000 24 0 1520 3 25 200 000 E 1 4 0 2500 3 25 200 000 22 5 32 0 1570 3 50 210 000 ...

Page 16: ...ait for LEDs on the iHEAT board to go out Position the dip switches on the iHEAT board such that dip switch 8 is on and all others are off Turn on power to the burner system The iHEAT control is now in a calibration mode During this calibration process the lights on the control board will illuminate in the following manner FLASH flash T INPUT off VALVE off BLOWER on 24V CAL flash The calibration p...

Page 17: ... to the control board and gas be connected to the valve Use a manometer to measure the outlet pressure Set the high pressure setting before the low pressure setting The valve must be mounted with the modulating coil horizontal The gas valve controls the pressure of the gas supplied to the burner in order to adjust the burner s firing rate The gas valve will not be able to supply enough gas to achi...

Page 18: ... the recommended manifold gas pressure setting based on table at right Locate the 8mm high pressure adjustment nut This is the larger nut located on the valve coil Set the appliance to call for full fire After the burner ignites turn the high pressure nut counterclockwise until the outlet gas pressure is below the desired outlet gas pressure setting then turn clockwise until desired pressure is ac...

Page 19: ... manometer hoses and tighten the pressure tap screws where the hoses were Final Steps of Setup Turn off power to the burner system and wait for all lights on the iHEAT board to go off Set the dip switches on the board in the proper positions for normal operation according to the table given in the Dip Switches section Run the appliance at full fire for ten minutes and then check the burner exhaust...

Page 20: ... points the iHEAT system incorporates an on off feature When the iHEAT system has modulated down to the minimum heat input but the set temperature is not maintained the iHEAT system will turn the burner off This will be indicated by the Valve light as it will flash during the burner off cycle When the appliance temperature reduces a few degrees below the temperature set point the iHEAT will bring ...

Page 21: ... board s on off feature has turned the valve off The valve contacts will open when an abnormal condition is sensed combustion air blower RPM out of spec either the line voltage or the 24 volt inputs to the iHEAT control are absent the iHEAT control is in calibration mode or the thermostat signal is absent upon start up Blower The Blower light illuminates when the combustion blower is operating pro...

Page 22: ...rner switch on check for 24 volts across 24Vac terminals repair if necessary Flash Flash Off or Flash Off On 1 Indicates signal from t stat is absent or not in proper range Check wiring connections at COM and 0 24V or 4 20mA terminals 2 Check t stat for proper output Flash On Off or Flash Flash On 1 Check wiring connections at MOTOR L and MOTOR N terminals 2 Check wiring connections at the three T...

Page 23: ...for proper connection of black rectifier plug on gas valve 5 Verify gas flow during ignition trial If gas flows but ignition does not occur correct ignition problem If gas does not flow during ignition trial diagnose problem with gas valve Appliance runs temperature well over t stat set point will not control appliance temperature Flash On On On On 1 Check wiring connections at 4 20 mA and COM ter...

Page 24: ...ze for desired firing rate and type of gas 2 Check high pressure setting of modulating gas valve adjust as necessary Appliance runs temperature cycling above and below t stat set point by approximately 5o F Flash On On or Flash On On 1 This is normal operation for iHEAT control with V53 and later software A flashing Valve light indicates the burner has been turned off to maintain appliance tempera...

Page 25: ...64659 001 REV A 07 06 18 25 Electrode Position Factory Setting 1 4 1 16 6 4 1 6 mm 1 8 3 2 mm gap Figure 11 P250 Electrode Positions Factory Setting ...

Page 26: ...64659 001 REV A 07 06 18 26 Figure 12 P265 Electrode Positions Factory Setting 1 8 3 2 mm gap 5 16 1 16 6 4 1 6 mm ...

Page 27: ...64659 001 REV A 07 06 18 27 Wiring Diagram Figure 13 Wiring Diagram ...

Page 28: ...M W STUDS MACH 1 5 62715 003 TUBE HOUS 9 1 6 62371 033 ORIFICE 1 7 62049 002 PLATE BACK HOUSING P250 265 1 10 64503 001 MOTOR BLOWER 1 12 63566 001 SHUTTER AIR ASM PIE STYLE 1 18 62556 002 BRACKET ELECTRODE MOUNT DI 1 19 63916 001 WIRE IGNITOR LEAD 5MM 27 L 1 20 62411 080 WIRE SENSOR 24 BLUE 1 32 64050 006 GAS TRAIN GAS AIR MOD 1 34 21756 011 FLANGE ASM ADJ BLACK 1 36 100428 002 GASKET FLANGE STD ...

Page 29: ...TRODE MOUNT DI 1 4 62715 001 TUBE HOUS 5 1 6 63256 002 PLATE BACK HOUSING P250 265 1 7 61828 ORIFICE 1 9 64503 001 MOTOR BLOWER 1 11 63566 001 SHUTTER AIR ASM PIE STYLE 1 17 21756 011 FLANGE ASM ADJ BLACK 1 19 63916 001 WIRE IGNITOR LEAD 5MM 27 L 1 20 62411 080 WIRE SENSOR 24 BLUE 1 29 64050 006 GAS TRAIN GAS AIR MOD 1 33 100428 002 GASKET FLANGE STD 4 ID 1 Figure 15 Exploded View of P265 Burner ...

Page 30: ...re 16 Mounting Plate View PARTS LIST ITEM PART NUMBER DESCRIPTION QTY 1 64528 001 CONTROL IGN WAYNE 0 PREPURGE 1 2 64054 006 IHEAT CONTROL BOARD GAS AIR 1 3 60186 004 TRANSFORMER 120V 24V 30VA 1 4 63592 003 TERMINAL BLOCK 3 POLE LC 2 ...

Page 31: ...S WAYNE warrants to those who purchase its Oil Burner Models for resale or for incorporation into a product of resale that its burner is free from defects in material and workmanship under normal use and service for thirty six 36 months from the date of manufacture ALL GAS BURNERS manufactured by WAYNE will be similarly warranted for eighteen 18 months from date of manufacture except where origina...

Page 32: ...64659 001 REV A 07 06 18 32 NOTES ...

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