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ES-A-ACV-LF980GD-16  2115

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Angle

1.  Prior to installation, flush line to remove debris.

2.  Install valve so the flow arrow matches flow through the line, and gauges to monitor valve inlet and outlet pressures. 

3.  Install isolation valves upstream and downstream of the main valve.

4.  Provide adequate clearance for valve servicing and maintenance. Refer to valve servicing dimensions on next page. Avoid installing valves 

6" and larger in the vertical position (main valve stem horizontal). Automatic Control Valves (ACVs) are designed for horizontal in-line instal-
lation, with the cover facing up (main valve stem vertical). Slow operation or premature stem and guide wear may occur if valve is not 
installed according to factory recommendations. Consult factory for detailed engineering review prior to ordering if valve is to be installed 
other than horizontally in-line.

5.  If valve is equipped with a pilot control system, extra precautions should be made during installation to protect the piping circuit from dam-

age. Only remove the pilot control system from the valve if necessary. Tubing and fittings should be kept clean and replaced exactly as 
removed. Consult appropriate hydraulic schematic to ensure proper re-assembly.

6.  Connect solenoid wiring leads to desired switching device, using safe, standard electrical practices.

7.  Wire the limit switch contacts to the proper relay connections, using safe, standard electrical practices. Adjust the limit switch collar to the 

approximate make/break contact position.

8.  After installation, vent entrapped air from valve cover and pilot system by following instructions in the 

Commissioning the Pump Control 

Valve 

section. 

Size (in)

2

21/2

3

4

6

8

10

12

14

16

20

24

A (in)

20

22

22

24

32

34

38

44

48

52

56

56

B (in)

20

22

22

25

36

38

40

44

48

50

50

50

Size (in)

2

2

 

1/2

3

4

6

8

10

12

14

16

C (in)

20

22

22

24

32

34

38

44

48

52

D (in)

20

22

22

25

36

38

40

44

48

50

 

15

 

The following tables detail the recommended minimum valve servicing dimensions.

Valve Servicing Dimensions

Start-up of an automatic control valve requires that proper procedures be followed. Time must be allowed for the valve to react to 

adjustments and the system to stabilize. The objective is to bring the valve into service in a controlled manner to protect the system 

from damaging over-pressure.

Installation

          

B

          

          

FLOW

FLOW

FLOW

          

FLOW

© 2021 Watts

Installation, Operation and Maintenance - Series LF980GD-16 

Summary of Contents for AMES LF980GD-16 Series

Page 1: ...with local codes and ordinances WARNING Need for Periodic Inspection Maintenance This product must be tested periodically in compliance with local codes but at least once per year or more as service...

Page 2: ...mp is signaled to start the 4 Way Solenoid is energized and directs fluid and pressure into the power chamber below the diaphragm and relieves fluid and pressure from the cover chamber above the diaph...

Page 3: ...his assembly is the only moving part within the valve allowing it to open or close as commanded by the pilot control system The lower por tion of this two piece assembly is a mechanical check feature...

Page 4: ...ure Drop psi 2 3 4 6 8 10 20 30 40 60 80 100 Flow Rate Gallons per minute Water 2 4 10 20 40 60 80 100 200 500 1000 2000 5000 10000 20000 100000 8 6 1 4 1 6 1 2 1 0 8 6 4 3 2 1 2 2 1 2 1 0 8 6 4 3 2 1...

Page 5: ...3 and Smaller ASTM A276 302 Stainless Steel 13A Bearing Retaining Ring 4 and Larger ASTM A276 302 Stainless Steel 14 Inner Bearing ASTM A276 304 Stainless Steel 15 O ring Buna N Nitrile 16 O ring Buna...

Page 6: ...e 300 Angle Thread Angle 150 Angle 300 Port Size NPT Port Size NPT Port Size NPT Shipping Weights A B C D E F G H I J K L M in in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in in in lbs...

Page 7: ...EPDM optional Viton optional Voltage 24VDC 24VAC or 120VAC Enclosure General Purpose NEMA 4 standard Explosion Proof NEMA 6 6P 7 9 optional Action 4 Way Actuation Solenoid Action only Main valve actio...

Page 8: ...ve cover This causes the main valve to close until inlet pressure is again greater than outlet Standard Material Brass Housing and Body Stainless Steel Indicating Rod Optional Material Stainless Steel...

Page 9: ...the valve opens or closes The adjustable collar is normally set to contact the trip arm when the main valve is closed The collar can be positioned on the stem by loosening the set screw to actuate the...

Page 10: ...on In the free flow direction the seat moves out of the flow path to all unrestricted flow Specifications Standard Flow Control Large Flow Control FLOW FLOW CLOSED Fluid Speed Controlled by Needle FLO...

Page 11: ...ilot circuit speed controls and pilots The filter element can be accessed for cleaning by removing the clean out cap or may be cleaned by installing an optional blow down ball valve The wetted surface...

Page 12: ...re used in pilot lines to provide a positive shutoff in any override or maintenance situation for simple trouble shooting This 2 piece full port valve features bottom loaded stems PTFE seats and packi...

Page 13: ...r Size 1 4 3 4 NPT Model LF60 Flo Clean Strainers are used to filter the fluid pass ing through the pilot circuit and provide protection to pilot circuit speed controls and pilots It is installed in t...

Page 14: ...vel Body Material Stainless Steel Elastomers Buna N standard EPDM optional Viton optional Enclosure NEMA 1 3 4 and 13 General Purpose standard NEMA 1 7 and 9 Explosion Proof optional Electrical Form C...

Page 15: ...ld be kept clean and replaced exactly as removed Consult appropriate hydraulic schematic to ensure proper re assembly 6 Connect solenoid wiring leads to desired switching device using safe standard el...

Page 16: ...not flow until pump starts Pre set pilots as noted Opening and Closing Speed Prior to pump start actuate manual operator on solenoid to enable diaphragm assembly to stroke open and closed Observing t...

Page 17: ...ure 2B increasing the rate of closing Figure 2 Flow Control Counterclockwise to INCREASE the rate of opening Clockwise to DECREASE rate of opening 2A 2B STEP 8 At valve closure booster pump will stop...

Page 18: ...valve specification sheets for approximate cover capacity A continuous flow of water from the open port indicates a damaged diaphragm or loose disc diaphragm assembly Disassemble valve and replace di...

Page 19: ...ation valves ensure open Diaphragm is damaged Conduct diaphragm seal test repair and replace if necessary Main valve stem assembly corroded damaged Inspect stem assembly clean replace if necessary Blo...

Page 20: ...examine stem threads for mineral build up Remove deposits with a fine wire brush Extreme care should be taken not to damage the finish on stem guiding surfaces when disassembling Avoid applying pipe...

Page 21: ...oes not work properly other costs resulting from labor charges delays vandalism negligence fouling caused by foreign material damage from adverse water conditions chemical or any other circumstances o...

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